GE D400 Substation Data Manager User Manual Download Page 1

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GE Energy

D400 Substation Data
Manager

User's Manual

994-0089

Version 1.00 Revision 2

General

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Summary of Contents for D400 Substation Data Manager

Page 1: ...GE Energy D400 Substation Data Manager User s Manual 994 0089 Version 1 00 Revision 2 General Get other manuals https www bkmanuals com...

Page 2: ...is a registered trademark of SanDisk Corporation ERNI is a registered trademark of ERNI Elektroapparate GMBH Hyperterminal is a registered trademark of Hilgraeve Incorporated IEC is a registered trade...

Page 3: ...upport 7 1 Before You Start 9 2 Installing the D400 19 3 Setting up Communication Cards 24 4 Connecting to Devices and Networks 44 5 Powering Up the D400 63 6 Configuring the D400 74 7 Servicing the D...

Page 4: ...GE Energy 4 994 0089 1 00 2 General Get other manuals https www bkmanuals com...

Page 5: ...y field technicians and maintenance personnel who are responsible for the installation wiring and maintenance of SCADA equipment This guide assumes that the user is experienced in Electrical utility a...

Page 6: ...lowing typographic conventions are used throughout this manual Bold face is used for Names of software program menus editors and dialog boxes also for the names of menu commands keyboard keys icons an...

Page 7: ...The GE Energy Customer Service Center is open 24 hours a day seven days a week for you to talk directly to a GE representative In the U S and Canada call toll free 1 800 361 3652 International custome...

Page 8: ...dress Product number serial number Description of problem The Customer Service centre will provide you with a case number for your reference This case number is not the RMA number You will be sent the...

Page 9: ...qualified personnel should work on the D400 Maintenance personnel should be familiar with the technology and the hazards associated with electrical equipment Never work alone Before performing visual...

Page 10: ...and removing components If the D400 is used in a manner not specified in this manual the protection provided by the equipment may be impaired Warning Symbols The following table explains the meaning...

Page 11: ...interference by one or more of the following measures Reorient or relocate the receiving device Increase the separation between the equipment Connect the equipment into an outlet on a circuit differe...

Page 12: ...dicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in PRC SJ T11363 2006 and EU Directive 2002 95 E...

Page 13: ...al up to 8 configurable 2 port adapter cards RS 232 RS 485 Fiber Optic Glass or Plastic Ethernet 10 100BaseT 10BaseFL or 100BaseSX Features Secure Web server 128 bit encryption Secure SCADA communicat...

Page 14: ...uilt in basic math logic functions IEC 61131 3 soft logic engine Future Event notification e mail Portable memory device plug in Dual CompactFlash cards for system and user storage Dual hot swappable...

Page 15: ...teeing no loss of events Embedded Mini SQL database Up to 20 000 SOE reports archived Up to 10 000 alarm records archived LED indicators Main module System status Power Ready IRIG B and Network port s...

Page 16: ...onization Input Module HCMOS or TTL demodulated BNC connector modulated Fiber Optic 820 850 nm ST connector CPU time sync for internal database time stamping Distribution Module Can drive IRIG B TTL s...

Page 17: ...ency AC DC 47 to 63 Hz 50 60 Hz Contact closures Solid state photo MOS device Output ratings at maximum ambient temperature Continuous current 0 1 A continuous at 300 VAC 300 VDC Peak current 0 28 A p...

Page 18: ...r based Configuration Built in graphical user interface Web browser based Offline Configuration Manager PC based Future Soft logic IEC 61131 3 soft logic engine Future LogicLinx Editor if using LogicL...

Page 19: ...d shipped with your D400 Follow the procedures in this manual that apply to the specific hardware configuration of your D400 Follow these main steps to install and set up the D400 1 Mount the D400 in...

Page 20: ...oval 2 Phillip screwdriver for rack mounting the unit Needle nose pliers Wire cutters Wire strippers Wire crimping tool Panduit CT 1525 or equivalent 6 fork connectors Panduit part number PV14 6F for...

Page 21: ...ckage Contents The following items are provided as part of your D400 shipment D400 Substation Data Manager unit Product ID 400 XXXXXXXXXXXXXXXX Ethernet cable GE Part No 977 0209 60 for local network...

Page 22: ...t for local maintenance Rear Panel The rear panel provides access to the communication ports field wiring connections and power connections Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot...

Page 23: ...ent temperature safe handling precautions are recommended to prevent burns To mount the D400 on a rack 1 Position the D400 in the rack 2 Holding the D400 firmly in the rails of the mounting rack inser...

Page 24: ...ttings 3 1 Communication Cards All communication cards plug into I O adapter card slots at the rear of the D400 chassis The communication cards are powered from the backplane of the D400 D400 I O Adap...

Page 25: ...ypes of communication cards are available for the D400 Serial Slots 1 to 8 RS 232 RS 485 Fiber Optic Serial glass or plastic IRIG B Slots 9 and 10 IRIG B Input IRIG B Distribution Network Slots 11 and...

Page 26: ...but don t completely remove the two screws from the top and bottom of the communication card 2 Using the flathead screwdriver gently pry the top of the card from the slot and remove it from the chassi...

Page 27: ...the following configuration options on each port DCE Data Communications Equipment as a peripheral DTE Data Terminal Equipment as a PC 5 V 320 mA output In addition the RS 232 card is configurable to...

Page 28: ...ive switch positions that can each be set to position A or B to select the appropriate port option RS 232 Card Switch SW1 SW2 Settings SW1 SW2 Switch Positions Port Option 1 2 3 4 5 DTE default A A A...

Page 29: ...et to ON or OFF to select the appropriate function for the port option See illustrations below showing the switch positions for each setting RS 232 Card Switch SW3 SW4 Settings SW3 SW4 Positions SW3 S...

Page 30: ...eneral DTE Pin 4 DTR Output and Pin 6 DSR Input 1 2 3 ON 4 5 6 7 8 DCE Pin 4 DSR Input and Pin 6 DTR Output 1 2 3 ON 4 5 6 7 8 IRIG B Enable on Pin 4 and Ground on Pin 6 1 2 3 ON 4 5 6 7 8 Get other m...

Page 31: ...of switches on the RS 485 card Channel 1 TB1 1 to TB1 5 is configured by switches SW2 top side and SW4 bottom side Channel 2 TB1 6 to TB1 10 is configured by switches SW1 top side and SW3 bottom side...

Page 32: ...GE Energy 32 994 0089 1 00 2 General RS 485 Adapter Top Side RS 485 Adapter Bottom Side Get other manuals https www bkmanuals com...

Page 33: ...e a 680 ohm pull up resistor the TX and RX signals have a 680 ohm pull down resistor and the RX and TX signals have a 120 ohm termination RS 485 Card Switch SW3 SW4 Settings SW3 SW4 Pin Pin Position F...

Page 34: ...Standard state Inverted state The state for each channel is selectable via a single two position pin switch SW1 on the Fiber Optic Serial card Follow instructions for setting the switch to select the...

Page 35: ...GE Energy D400 Substation Data Manager User s Manual 35 Glass Optical Fiber Serial Adapter Plastic Optical Fiber Serial Adapter Get other manuals https www bkmanuals com...

Page 36: ...tic output TX on 820 850 nm ST connector U13 See section 4 6 IRIG B Connections for wiring instructions Configuration Options The input signal formats and output options are selectable via three switc...

Page 37: ...ch SW2 Settings SW2 Switch Positions Input Signal Option 1 2 3 Fiber Optic RX ON OFF OFF TTL TB1 default OFF ON OFF BNC J2 OFF OFF ON Switch SW3 Configuration Switch SW3 controls the state option for...

Page 38: ...tribution card provides four channels on a single terminal block Each channel is capable of supplying a signal to up to four IEDs for a total of 16 IEDs The IRIG B Distribution card plugs into a dedic...

Page 39: ...onnectors on the rear panel and one RJ 45 connector on the front panel If two Ethernet switches are installed in the NET slots the D400 may be used in a dual IP redundancy mode That is each switch can...

Page 40: ...or detects a fault signal from the remote link partner the D400 switches to the secondary port Fiber Optic Channel 2 if it has a valid link The D400 reverts to the primary port if the primary link is...

Page 41: ...DCE connection through a DB 9 connector The Redundant TP Ethernet COM2 Port card can only be installed in the NET1 slot slot 11 on the D400 Note Use of the Redundant TP Ethernet COM2 Port card requir...

Page 42: ...al up interfaces External modem Point to point protocol PPP services Wide area network The COM2 Port Adapter plugs into any NET slot slots 11 and 12 of the D400 Note The COM2 Port requires an external...

Page 43: ...a permanent local workstation including Three USB v1 1 compliant Type A ports P3 P5 for keyboard mouse or other USB device Single 3 5 mm audio jack P2 for stereo audio output High density D sub 15 soc...

Page 44: ...ions For more information about the types of communication cards and configuration options see chapter 3 Setting up Communication Cards Serial The D400 can support up to 16 serial connections up to 8...

Page 45: ...wing networking connections are supported Ethernet Twisted pair or Fiber optic COM2 for dial up Time Synchronization The D400 accepts a time synchronization input IRIG B from GPS receivers that can be...

Page 46: ...munication cards included in your D400 depend on what was ordered for your substation application For a list and detailed description of the types of communication cards available see chapter 3 Settin...

Page 47: ...ity and maintain CE Mark compliance the serial cables used for permanent RS 232 and RS 485 connections must comply with the following requirements Cables must be shielded D type connector covers must...

Page 48: ...to DB 9M cable The cables must be shielded and DB 9 connector covers must provide EMC shielding e g metalized plastic or die cast metal covers See section 3 3 RS 232 Adapter for configuration options...

Page 49: ...ions Cabling Requirements The recommended total maximum length for RS 485 cables is 4000 ft 1300 m when operating at 115 kbps Refer to the manual of the connecting device for its recommended maximum c...

Page 50: ...Channel Position Number Function Signal Flow 1 TX1 IN OUT 2 TX1 IN OUT 3 FGND 1 4 RX1 Channel 1 5 RX1 6 TX2 IN OUT 7 TX2 IN OUT 8 FGND 2 9 RX2 Channel 2 10 RX2 Note The terminal block positions are nu...

Page 51: ...ter card See section 3 4 RS 485 Adapter for configuration options To connect RS 485 4 wire type devices to the RS 485 Adapter use the following wiring connection Note Before wiring devices ensure that...

Page 52: ...485 Channel Position Number Function Signal Flow 1 TX1 OUT 2 TX1 OUT 3 FGND 1 4 RX1 IN Channel 1 5 RX1 IN 6 TX2 OUT 7 TX2 OUT 8 FGND 2 9 RX2 IN Channel 2 10 RX2 IN Note The terminal block positions ar...

Page 53: ...optic terminations for D400 cabling ST Connectors When calculating cable length consider the following optical power levels Glass optical fiber transmitter power is 19 0 2 dBm Glass optical fiber rece...

Page 54: ...by Ethernet switches are installed in the NET slots the system may be used in a dual IP redundancy mode That is each switch can be configured with a different IP address to provide a back up network c...

Page 55: ...The IRIG B Input Adapter GE Part No 520 0211 plugs into a dedicated IRIG B slot slot 9 on the D400 The IRIG B Input card accepts an IRIG B signal in one of three input formats through a corresponding...

Page 56: ...plying a signal to up to four IEDs for a total of 16 IEDs The IRIG B Distribution card plugs into a dedicated IRIG B slot slot 10 on the D400 IRIG B Distribution Adapter IRIG B Distribution Terminal B...

Page 57: ...r cable See sections 3 8 4 Port Twisted Pair Ethernet Switch and 3 10 Redundant Twisted Pair Ethernet COM2 Port Adapter for more information To connect the D400 to network devices plug network cables...

Page 58: ...Shield Ethernet Crossover Cable RJ 45 Pin Out D400 Switch Hub Name Pin Pin Name TX_D1 1 3 RX_D2 TX_D1 2 6 RX_D2 RX_D2 3 1 TX_D1 RX_D2 4 2 TX_D1 BI_D3 5 7 BI_D4 BI_D3 6 8 BI_D4 BI_D4 7 4 BI_D3 BI_D4 8...

Page 59: ...provides a single DB 9 connector wired for an RS 232 DCE signal The COM2 Port Adapter plugs into any NET slot slots 11 and 12 of the D400 The Redundant TP Ethernet COM2 Port Adapter plugs into the NET...

Page 60: ...Number Function Signal Flow 1 DCD IN 2 RXD IN 3 TXD OUT 4 DTR OUT 5 Signal GND 6 DSR IN 7 RTS OUT 8 CTS IN 9 Not connected COM2 Port DB 9 to DB 25 Pin out Signal DB 9 Pin DB 25 Pin TD 2 3 RD 3 2 RTS...

Page 61: ...3 5 mm audio jack for stereo audio output to speakers High density D sub 15 socket connector for video display To connect to the HMI through the front Ethernet port see section 4 7 Network Connection...

Page 62: ...the First Time for more information on setting up communications with the D400 To connect your computer to the D400 Connect the supplied serial null modem cable GE Part No 977 0529 72 to your computer...

Page 63: ...tions 5 1 Power Supply Options The D400 supports one or two power supplies that provide 5 V to the D400 main module The following power supplies may be provided in the Power Supply slots AC DC power s...

Page 64: ...ingle External AC Power Source Single External DC Power Source Two External AC Power Sources with optional redundant D400 AC DC Power Supplies Two External DC Power Sources with optional redundant D40...

Page 65: ...for the D400 must be a minimum of 18 AWG 0 79 mm 3 conductor cable with an external insulation jacket and a minimum certified voltage rating of 600 V The protective conductor must be minimum 16 AWG 1...

Page 66: ...terminal before any mains power conductors The primary disconnect device shall be in close proximity to the D400 equipment and within easy reach of the operator The primary disconnect device shall be...

Page 67: ...Source Supply 1 Supply 2 Single External DC Power Source Connected to SUPPLY1 and SUPPLY2 input terminals DC Power Source Supply 1 Supply 2 Two External AC Power Sources with Optional Redundant D400...

Page 68: ...l The terminal is an M5 threaded stud with M5 nut and washers The recommended order for stacking the washers on the chassis is flat washer ground wire ring terminal toothed washer M5 nut For proper tr...

Page 69: ...35 ohm Power Fail Alarm The Power Fail contact closure provides for an external LED indicator lamp or audible alarm upon loss of power The indicator or audible alarm can be wired to operate as follows...

Page 70: ...ntact closure provides three contacts terminals 4 5 and 6 on terminal block TB2 Caution Contact closure rated for 0 1 A 300 V maximum To connect the System Fail relay 1 Remove the terminal block prote...

Page 71: ...Energy D400 Substation Data Manager User s Manual 71 System Fail Alarm Connection Light ON when operational Light ON after failure Station Battery Power Source Get other manuals https www bkmanuals c...

Page 72: ...LEDs indicate the unit s operational status LED Display Status Description Power is correctly supplied to the unit 5 V present on the D400 Main Board Initialization boot up and self diagnostics of th...

Page 73: ...port LED Display Status Description TXD Serial transmission activity on the serial port RXD Serial reception activity on the serial port Notes If a pair of LEDs is not lit it does not indicate a prob...

Page 74: ...system administrative and maintenance procedures To connect to the D400 1 Connect the supplied null modem cable GE Part No 977 0529 72 to your computer s serial communications port and to the D400 s...

Page 75: ...following options and then click OK Under Function arrow Terminal keys Emulation Auto detect Telnet terminal ID VT 100 Backscroll buffer lines 500 7 In the main terminal window type login and press E...

Page 76: ...configure the network interface 1 At the D400 prompt type D400cfg and press Enter The D400 Configuration Utility menu appears 2 Type 2 and press Enter to select 2 Configure Network Interface The Netw...

Page 77: ...ays and lists the available Ethernet interfaces according to the number of Ethernet cards installed in the D400 In this example only one Ethernet interface card is installed in the D400 so only one Et...

Page 78: ...ured settings displays 9 Do one of the following To accept the settings enter Y To change the settings enter N and repeat Steps 2 to 8 to make the necessary changes 10 When you return to the D400 Conf...

Page 79: ...wing parts occasionally System battery CompactFlash card A periodic inspection is also suggested to ensure that Unit has sustained no accidental physical damage Airflow is not obstructed Connectors an...

Page 80: ...odule 1 Power down the D400 2 Hand loosen the two screws on the front panel of the D400 main module 3 Grasping the two handles pull out the D400 main module 4 Make the necessary changes 5 Slide the ma...

Page 81: ...thium battery that you must insert on the D400 main board when the D400 is installed To ensure the battery is good it is recommended you replace the battery every five years You can access the battery...

Page 82: ...nents Electro statically sensitive components are located near the battery Note Removing the battery will cause the internal clock to reset Supported Battery Types The D400 is supplied with a 1 2AA 3...

Page 83: ...ther measuring device that has a high input impedance 10 Mohm or higher Cleaning and Handling Lithium Batteries Wear gloves or finger caps when handling batteries to keep them clean Use non conductive...

Page 84: ...front panel and stores system data such as event logs User CompactFlash Access Panel To change the System CompactFlash card 1 Power down the D400 2 Remove the D400 main module from the chassis 3 At c...

Page 85: ...g items before you begin power supply replacement Ensure the other power supply unit if available is functioning the green Power LED is illuminated to ensure that the D400 doesn t power down during re...

Page 86: ...ic current emissions equipment input current 16 A per phase Emissions Standards IEC 61000 3 3 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for eq...

Page 87: ...ort immunity test IEC 61000 4 29 Voltage dips short interruptions and voltage variations on DC input power port immunity test This standard only applies when using high voltage DC as the source 100 VD...

Page 88: ...tests IEEE 802 3 CSMA CD Access Method and physical layer specifications Communication Standards IEC 61850 3 Communication networks and systems in substation General requirements 1 To comply the D400...

Page 89: ...er that identifies the supplied options and hardware configuration of the unit This ID number is composed of 400 followed by 16 alphanumeric characters that are determined by the options selected The...

Page 90: ...4 4 4 4 4 4 X NONE X X X X X X X X IRIG B INPUT CARD OPTIONS A IRIG B INPUT CARD A X NONE X IRIG B DISTRIBUTION CARD B IRIG B DISTRIBUTION CARD IRIG B INPUT CARD REQUIRED B X NONE X NETWORK SLOT 1 1...

Page 91: ...to Chapter 4 and added more connections information Edited whole document for consistency and correctness to current product specs Added Chapter Setting Up the D400 Dec 20 2006 S Tessari Converted to...

Page 92: ...Get other manuals https www bkmanuals com...

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