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Customer Service

T

roubleshooting Tips

Care and Cleaning

Operating Instructions

Installation Instructions

Safety Instructions

10

Installing the water heater.

A new combination temperature and pressure relief valve, complying with the Standard for Relief Valves and
Automatic Gas Shut-Off Devices for Hot Water Supply Systems, ANSI Z21.22, is supplied and must remain in
the opening provided and marked for the purpose on the water heater. No valve of any type should be installed
between the relief valve and the tank. Local codes shall govern the installation of relief valves.

Relief Valve

The pressure rating of the relief valve must
not exceed 150 PSI, the maximum working
pressure of the water heater as marked
on the rating plate. 

The Btuh rating of the relief valve must
equal or exceed the Btuh input of the water
heater as marked on its rating plate.

Position the outlet of the relief valve 
above a suitable open drain to eliminate
potential water damage. Piping used
should be of a type approved for hot water
distribution.

The discharge line must be no smaller than
the outlet of the valve and must pitch
downward from the valve to allow complete
drainage (by gravity) of the relief valve and
discharge line. 

The end of the discharge line should not be
threaded or concealed and should be
protected from freezing. No valve of any
type, restriction or reducer coupling
should be installed in the discharge line.

To Fill the Water Heater

Make certain that drain valve is closed,
then open the shut-off valve in the cold
water supply line.

Open each hot water faucet slowly to allow
the air to vent from the water heater and
piping. 

A steady flow of water from the hot water
faucet(s) indicates a full water heater.

WARNING:

The tank

must be full of water before
heater is turned on. The
water heater warranty does
not cover damage or failure
resulting from operation
with an empty or partially
empty tank.  (Refer to the
Certificate of Limited
Warranty for complete
terms and conditions.)

!

Condensation

Condensation can form on the tank 
when it is first filled with water.
Condensation might also occur with 
a heavy water draw and very cold inlet
water temperatures. 

Drops of water falling on the burner can
produce a sizzling or pinging sound. 

This condition is not unusual, and will
disappear after the water becomes
heated. If, however, the condensation
continues, examine the piping and fittings
for possible leaks.

Additional information on this subject
may be found at 

www.rheem.com

under “Library,” scroll down to the
Technical Service Bulletins 1400 Series
Section and choose Bulletin #1402.

Summary of Contents for AP13204-4

Page 1: ...ition System The purpose of this manual is twofold one to provide the installer with basic directions and recommendations for the proper installation and adjustment of the water heater and two for the...

Page 2: ...te is needed to obtain service under the warranty IMPORTANT Fill out and return the Consumer Product Registration Card that is in the back of this manual If you do need service you can relax knowing h...

Page 3: ...ate air supply for proper operation Be sure to inspect the vent system for proper installation at initial start up and at least annually thereafter Refer to the Care and Cleaning section of this manua...

Page 4: ...re Dial DANGER Hotter water increases the Potential for Hot Water SCALDS D A N G E R HOT Water temperature over 125 F can cause severe burns instantly or death from scalds Children disabled and elderl...

Page 5: ...federal state and or local laws rules regulations or customs LP gas must be used with great caution It is heavier than air and will collect first in lower areas making it hard to detect at nose level...

Page 6: ...a qualified technician SAFETY PRECAUTIONS IMPORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING WARNING For your safety the information in this manual must be followed to minimize the risk o...

Page 7: ...not allow the water heater to ignite until examined by a Qualified Service Technician The water heater must be located so it is not subject to physical damage for example by moving vehicles area flood...

Page 8: ...directly or through vertical ducts there must be two openings located as specified above and each must have a minimum net free area of not less than one square inch per 4000 Btuh of the total input r...

Page 9: ...nk is designed with an air cushion built in that compresses as the system pressure increases thereby relieving the over pressure condition and eliminating the repeated operation of the relief valve Ot...

Page 10: ...lve and discharge line The end of the discharge line should not be threaded or concealed and should be protected from freezing No valve of any type restriction or reducer coupling should be installed...

Page 11: ...than 3 8 psi 10 5 w c for natural gas or 1 2 psi 14 w c for LP gas Gas Supply The branch gas supply line to the water heater should be clean 1 2 black steel pipe or other approved gas piping material...

Page 12: ...Blankets Insulation blankets available to the general public for external use on gas water heaters are not necessary The purpose of an insulation blanket is to reduce the standby heat loss encountered...

Page 13: ...the venting system complies with the guidelines found in the Use and Care Manual and National Fuel Gas Code DO contact a Qualified service technician if the pilot or main burner will not stay lit The...

Page 14: ...nt room to service heater Combustible materials such as clothing cleaning materials rags etc clear of the base of the heater Clearances from combustion air inlet openings observed see page 7 Gas Suppl...

Page 15: ...c chemicals such as those used for boiler treatment into this system Tee fitting for horizontal hot water supply lines Hot water supply to house From HOT outlet on water heater From HOT outlet on wate...

Page 16: ...heater be sure to read and follow the instructions on the label pictured below and all other labels on the water heater as well as the warnings printed in this manual Failure to do so can result in u...

Page 17: ...ps to accumulate near water heater Do Not store or use gasoline or other flammable vapors and liquids such as adhesives or paint thinner in vicinity of this or any other appliance If such flammables m...

Page 18: ...ken The hottest temperature water will be at the top of the tank closest to the outlet pipe delivering hot water to the home Stacking can cause this top layer of water to be hotter than the water towa...

Page 19: ...rs of dependable trouble free service It is recommended that a periodic inspection of the gas control thermostat burner relief valve internal flue way and venting system should be made by service pers...

Page 20: ...g shut down period the water heater s operation and controls should be checked by qualified service personnel Make certain the water heater is completely filled again before placing it in operation NO...

Page 21: ...ed by a clogged qualified service technician Gas Cock Knob not See the Lighting The Water Heater section of this correctly positioned manual Pilot does not stay Loose thermocouple The connection at th...

Page 22: ...essary relight using the instructions in the Lighting The Water Heater section of this manual The gas control thermostat See the Water Temperature Setting of The Water may be set too low Heater sectio...

Page 23: ...Safety Instructions Installation Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Customer Service 23 Notes...

Page 24: ...Customer Service Troubleshooting Tips Care and Cleaning Operating Instructions Installation Instructions Safety Instructions 24 Notes...

Page 25: ...Tube The kit provides extra speed clips and tamper resistant screws Not supplied with all models Burner Assembly Kit Heat Trap Nipple Heat Trap Nipple Replacement parts For 30 40 and 50 gallon models...

Page 26: ...Manufacturer s National Service Department at the following address 2600 Gunter Park Drive Montgomery AL 36109 1413 When contacting the manufacturer the following information will be requested Model a...

Page 27: ...Rheem Manufacturing Company Warranty Registration Department P O Box 34070 Louisville KY 40232 4070 Please place in envelope and mail to Cut here Cut here 27...

Page 28: ...rs Miss Street Address City State Date Placed In Use Month Day Year Zip Code Apt Last Name Phone Number _ _ Complete and mail this Consumer Product Ownership Registration today After mailing the regis...

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