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Do not remove the stiffener from inside the wall case or the 
weather closure panel from the outside face of the wall case 
until the outdoor grille and chassis are ready to be installed.
Installation of Wall Case in Wall Opening
1.   Position the wall case into the wall. The room-side edge 

of the RAB71A or RAB77 wall case should be at least 
flush with the finished wall for line-cord installations and 
permanent- connection installations when no sub-base 
is used, and should project into the room at least 2-3/8" 
when a sub-base is used. The outside edge of the wall 
case should extend at least 1/4" beyond the outside wall. 
This is necessary for proper caulking, to prevent sealing 
the drain holes in the rear flange of the wall case, and to 
facilitate the installation of an accessory drain, if used. 
If the minimum exterior dimensions are not met, refer to 
pages 30 and 31.

The wall case should be level from side to side and 

from level to 1/4 bubble tilt to the outdoors. The 

condensate disposal system in the unit is designed 

to dissipate the condensate water generated 

during cooling operation in accordance with ARI 

standards and actually uses this water for maximum 

unit efficiency. A level unit will also ensure proper 

performance of the Internal Condensate Removal 

(ICR) system optional on heat pump units.

2.   The wall case should be secured to the wall at both sides. 

Use a minimum of two screws or other fastening device 
on each side. See Figure 2 on page 26. Mark the wall case 
on each side 2" from the bottom and 2" from the top at a 
point where basic wall structure is located. Drill wall case 
and use fasteners appropriate for wall construction. All 
holes for fasteners in the side of the wall case must be at 
least 2" up from the bottom of the wall case. Never locate 
screws or put other holes in the bottom of the wall case. 
The ONLY exception is when an RAD10 drain kit is installed 
to connect to an internal drain system. See page 36 for 
RAD10 drain kit information.

   If the wall opening is greater than the case dimensions, 

spacers must be used on the sides between the wall case 
and the wall support structure to prevent distorting the 
wall case.

3.   Caulk or gasket the entire opening on the outside between 

the wall case and exterior wall surface (four sides) to 
provide total water and air seal. 

4.   Caulk or gasket room-side opening between wall case 

and interior wall surface (four sides). Opening beneath or 
around the wall case can allow outdoor air to leak into the 
room, resulting in increased operating costs and improper 
room temperature control.

Care should be taken in location of electrical supply entry 

in relationship to wall sleeve to assure access to receptacle 

or junction box once unit is installed. 
•  Refer to page 43 for maximum power cord length. 
•   Permanently connected units close to finished floor must 

allow for conduit clearance.

Case Angles

In some installations, such as curtain walls, window walls,  
or where the structural material of the wall is insufficient  
to support or fasten wall case, case angles may be used. 
Case angles are pieces of steel or other material of similar 
structural strength that are formed to a 90° angle, with holes 
to fasten the case angle to the wall case and to the 
structural component of the wall surrounding the wall case.
The following describes the procedure when 

field-fabricated 

and -installed

 case angles are applied. 

1.   Position case angles around top and sides of wall case 

at the desired location. Position case angles vertically on 
each side of wall case to provide a level installation. 

2.   Mark wall case through holes in case angles. The lowest 

hole on the sides of the wall case must be a minimum of 
2" above the bottom of the case.

3.   For 

RAB71A wall case, drill 5/32" diameter holes at 

locations marked on wall case in Step 2, and assemble 
angles to wall case using #10 x 1/2" self-tapping screws. 
For 

RAB77 wall case, follow the same procedure except 

use a #10 x 1/2" bolt, washer and nut to attach case 
angles to case. Install screws or bolts from inside  
wall case. 

4.   Do not drill any holes in bottom of wall case. Do not distort 

wall case. 

5.  Do not use case angles for a lintel.

Preparation of the Wall Case for  
All Types of Construction,

Summary of Contents for 6100 Series

Page 1: ...GE Zoneline packaged terminal air conditioners 2010 contract sales architects and engineers data manual...

Page 2: ...with Electric Heat MODEL NUMBER COOLING Btuh EER AZ41E07DAP 6800 6600 12 2 12 2 AZ41E09DAP 9000 8800 11 8 11 8 AZ41E12DAP 11200 11000 11 3 11 3 AZ41E07EAP 6800 12 2 AZ41E09EAP 9000 11 8 AZ41E12EAP 11...

Page 3: ...04D30P RAK4307 16000 15450 4700 4530 21 2 22 4 30 Electric Heat Amps include electric heater and fan motor current draw Units connected through sub base do not require an LCDI or AFCI device since the...

Page 4: ...from the front coil of the saddlebag to the rear coil without power consumption This assembly uses R 410A as the refrigerant and is not connected to the regular Zoneline refrigerant circuit As warm h...

Page 5: ...oad 44 Latent System Capacity 44 Normal Yearly Operating Data 45 Schematics 46 49 Product Specifications Suggested Bid Form Specifications 50 51 Zoneline Chassis Nomenclature Receptacles Sub Bases 52...

Page 6: ...Coil Frost Control Central Desk Control Interface Remote Thermostat Control Interface Random Restart Electronic Temperature Limiting Smart Fan Fan Cycle Continuous Control Transfer Fan Interface Rever...

Page 7: ...eration and can be the cause of failure not covered by the warranty Components of the Zoneline System Typical Installation Deluxe Series shown See pages 22 and 32 for information on electrical sub bas...

Page 8: ...y setting 2 speed Hi Low Hi Low Hi Low Cool heat only settings Hi Low Auto Hi Low Auto Hi Low Auto SmartFan Fan Cycle Control Standard Standard Standard Auto power recovery Standard Standard Standard...

Page 9: ...c Resistance Heat Lock Out To maximize the savings of the heat pump operation the Zoneline heat pumps do not utilize the resistance heater when the outdoor temperature is above 46 F during normal oper...

Page 10: ...ning operation and will shut off when the room temperature reaches 80 F This will help dehumidify the air and lower high temperatures so the guest will not be entering an extremely hot room Indoor Coi...

Page 11: ...operating costs Zoneline vent openings are not intended to be the source of make up air for building ventilation systems due to the additional heating or cooling loads generated Corrosion Protection...

Page 12: ...orresponding to the mode you are choosing and the correct HEAT COOL LED is lit Press the up or down arrow to change the mode setting selection second digit in the display Press the MODE button to move...

Page 13: ...to 80 F 7 76 F to 85 F 7 60 F to 85 F Mode 6 Remote Thermostat Class 2 The default setting for Mode 6 is OFF Setting this mode to ON will allow the unit to operate with a Class 2 Remote Control Wall T...

Page 14: ...ergy management system to be sure it is compatible with GE Zoneline units Zoneline units have standard connectors factory installed to provide a CDC interface that permits the unit to be connected to...

Page 15: ...g may be concealed by the sub base Thermostat wiring should not be run parallel to line voltage wires since induced current may cause erratic operation All Zoneline 4100 and 6100 Series units are adap...

Page 16: ...low fan speed reduces the operating sound level of the unit Field Wiring Terminal R 24V AC GL Low Speed Fan GH High Speed Fan B Reversing Valve Y Compressor W Heater C Common Feature Heat Pump Electri...

Page 17: ...below 1 Turn on the unit and ensure it is working properly BEFORE proceeding 2 Unplug the unit or disconnect power and remove the room cover 3 Connect the thermostat wiring per the appropriate diagram...

Page 18: ...lso have electric resistance heaters as backup to heat pump operation At some point the heat pump is unable to provide sufficient heat to adequately warm the room Many Packaged Terminal Heat Pumps cea...

Page 19: ...rage and the power connection kit used See pages 3 and 42 43 for information on power connection kits and available heater capacities An option is provided in the auxiliary controls Mode 8 to allow th...

Page 20: ...nditioner is oversized cooling capacity is greater than required for the specific application the unit will typically cool the space down to the desired temperature thermostat set point too quickly Th...

Page 21: ...Depths RAB7116 16 RAB7124 24 RAB7128 28 RAB7131 31 42 13 3 4 16 1 1 2 TYP 1 2 6 21 36 A 1 2 SQ HOLE 2 REQ D 1 2 DIA HOLE 3 REQ D 2 3 4 5 5 8 4 6 19 36 16 1 4 13 7 8 1 1 2 42 1 8 1 2 SQ HOLE 2 REQ D 9...

Page 22: ...llations must conform to any and all local electrical codes and regulations Permanent connection generally means wiring to the unit must be contained in an enclosed chaseway where access to the wiring...

Page 23: ...ype of installation The unit may be installed high in the wall and these installations usually require a remote thermostat and are discussed on pages 15 and 16 Regardless of the installation there are...

Page 24: ...ional support should be located both near the wall and at the front of the wall case Sub base RAK204 Series with four leveling legs provides an excellent support for the unit in this type of installat...

Page 25: ...opening is greater than the case dimensions spacers must be used on the sides between the wall case and the wall support structure to prevent distorting the wall case 3 Caulk or gasket the entire open...

Page 26: ...ed MAIN STUDS JACK STUD HEADER MOUNTING SCREW HOLE LINTEL Framing detail for this construction is as shown in Figure 1 Note use of lintel under first course of brick above the Zoneline case Do not use...

Page 27: ...NDUIT WALL RECEPTACLE BY OTHERS FINISHED FLOOR OR TOP OF CARPET Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior CAULK 1 4 CAULK LINTEL RAB71A 13 3...

Page 28: ...ANGLE FIELD SUPPLIED RAB71A 22 1 4 RAB77 22 3 8 WITH RAG61 63 RAB71A 21 1 8 RAB77 21 1 4 WITH RAG60 RAB71A 16 RAB77 16 1 4 RECEPTACLE BY OTHERS MIN 2 SUPPORTS FIELD SUPPLIED FLOOR USE NO SCREWS IN BO...

Page 29: ...AB77 42 1 8 FINISHED EXTERIOR WALL ROOM CABINET RAB71A 13 3 4 RAB77 13 7 8 ADJACENT WALL ADJACENT WALL D A C D 27 1 4 TOP VIEW 2 1 2 Caulk around perimeter of wall case all four sides where it joins t...

Page 30: ...tionally sealed with a quality grade sealant 2 T he wall case and extension should be connected prior to installation in the wall opening A quality grade sealant should be applied to all four 4 buttin...

Page 31: ...TED TO WALL SURFACE A SPLITTERS MUST BE USED SEE PAGE 30 B D C A B Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior 1 WIDE 45 DRIP LIP FLASHING OUTD...

Page 32: ...EE NOTE LEFT SIDE INTERIOR ADJACENT WALL 12 3 4 12 7 8 13 LEVELING SCREW KNOCKOUT SIZE LARGE 1 1 8 DIA SMALL 7 8 DIA KNOCKOUTS ENCLOSURE 4 REAR 4 BOTTOM SHOWN WITH ACCESS COVERS REMOVED NOTE CAUTION R...

Page 33: ...USING TYPE A SCREWS 6 TYPE A SCREW TYPE C SCREW ACCESS PLATES TYPE C SCREW TYPE B SCREW SIDE CHANNELS ARE ADJUSTABLE FROM 13 3 4 TO 2 3 8 IN LENGTH BY BREAKING OFF SECTIONS OF SIDE CHANNELS NOTE IF M...

Page 34: ...nce the dew point is humidity as well as temperature related there may be more condensate on days when the relative humidity is high Heat Pump Condensate Disposal Since the outdoor coil is cold during...

Page 35: ...ipitation to flow into the wall case and drain through two drain holes in the rear of the wall case If there is more water in the wall case than can be drained through these holes it will drain throug...

Page 36: ...ase prior to installation of the case in the wall It may be located anywhere on the room side portion except for sub base installations For these the drain should be at least 3 from the indoor edge of...

Page 37: ...does not exceed the 44 length Even in single applications the mounting flange must be cut off one end of the duct to accept the collar and supply register Mounting Collar and Supply Register RAK602 Th...

Page 38: ...n discharge grille mounting collar and discharge grille Duct extension must be cut to required length Two ducted installations may be made from one kit if the combined ducted length is less than 44 RA...

Page 39: ...LOCATIONS CAULK RAG60 1 4 RAG61 63 1 3 8 Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior 1 4 MIN 2 29 32 2 3 8 min when installed with RAK204 RAG6...

Page 40: ...colate RAG67 Extruded Aluminum Grille The RAG67 is made from extruded anodized aluminum for use where an aluminum architectural grille is preferred The RAG67 is available in a clear finish and may be...

Page 41: ...attached directly to the wall case a field supplied splitter or gasket is required between the chassis and the louver to prevent recirculation It is important that the above criteria be followed sinc...

Page 42: ...ing to connect the sub base to building wiring and a short line cord with a self aligning nine pin connector to connect to chassis and plug into the receptacle in the sub base Permanent or direct wire...

Page 43: ...first introduced Some of these changes require alterations to be made when replacing an older unit with a new chassis Line Cord Connected Units The plug configuration of new line cord connected units...

Page 44: ...0 RAK5302 RAK5307 MODEL NUMBER 265 V 265 V 265 V AZ41E07EA 9 6 13 3 N A AZ41E09EA 9 6 13 3 18 6 AZ41E12EA 9 6 13 3 18 6 AZ41E15EA 9 6 13 3 18 6 AZ61H07EA 9 6 13 3 N A AZ61H09EA 9 6 13 3 18 6 AZ61H12EA...

Page 45: ...s 7 049 520 Glasgow 8 996 410 Great Falls 7 750 420 Missoula 8 125 350 NEBRASKA Grand Island 6 530 770 Omaha 6 612 750 NEVADA Ely 7 733 500 Las Vegas 2 709 1 980 Reno 6 332 520 NEW JERSEY Newark 4 589...

Page 46: ...Typical 4100 Series 230 208 Volt Wiring Diagram 46...

Page 47: ...47 geappliances com Typical 4100 Series 230 208 Volt Schematic Diagram...

Page 48: ...48 Typical 6100 Series 230 208 Volt Wiring Diagram...

Page 49: ...49 geappliances com Typical 6100 Series 230 208 Volt Schematic Diagram...

Page 50: ...ts the test requirements of applicable A R I Standard 310 for Packaged Terminal Air Conditioners and 380 for Packaged Terminal Heat Pumps 80 F dry bulb 75 F wet bulb 80 relative humidity Suggested Bid...

Page 51: ...ns Grilles shall be of material and design specified Special grilles or customer louver sections to be supplied by others will conform to a minimum of 65 free area as calculated by Ashrae to allow for...

Page 52: ...plugged into a receptacle a line cord kit would be used if the unit is to be permanently connected a permanent connection kit would be used 265 volt cord set units must be installed in compliance wit...

Page 53: ...6 3 6 8 Amperes L R 19 0 21 0 29 5 31 0 Reverse cycle heat BTUH 6 400 6 200 8 300 8 100 10 600 10 400 14 000 13 900 COP 4 0 4 0 3 8 3 8 3 7 3 7 3 3 3 3 Heating Watts 470 455 645 630 850 835 1 245 1 2...

Page 54: ...RAK205CW Chaseway for Sub Base 22 RAK3153A Universal Power Cord 4100 6100 series 15 Amp 230 208 V 2 40 2 32 kW heat 42 RAK3203A Universal Power Cord 4100 6100 20 Amp 230 208 V 3 3 3 2 kW heat 42 RAK3...

Page 55: ...e run through the sub base entering the rear and exiting through one of the front panels When the room cabinet is in place the CDC or remote thermostat wiring is usually not visible to someone standin...

Page 56: ...ame duct components If the existing chassis is a slope front discharge and the duct dimensions are 7 3 32 high by 6 1 2 wide only the RAK7022 transition piece is required to install a 4100 or 6100 Ser...

Page 57: ...57 geappliances com Notes...

Page 58: ...58 Notes...

Page 59: ...Installation Suggestions 55 56 Heat Pumps and Energy Savings 18 19 Introduction to Zoneline units 6 Latent System Capacity 44 Maximum Connected Load 44 Mini Specs 4100 2 Mini Specs 6100 2 Mini Specs P...

Page 60: ...able performance Today the GE tradition of quality and innovation continues GE has a policy of continuous improvement of its products and reserves the right to change materials and specifications with...

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