GE 076080 Installation And Start-Up Manual Download Page 6

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CAUTION

  Excessively high operating speeds could result in 

minor injury. 

Excessively low speeds impose a heavy load on generator.

•  DO NOT tamper with governed speed. Generator supplies correct 

rated frequency and voltage when running at governed speed.

•  DO NOT modify generator in any way.

 

WARNING

  Exhaust heat/gases could ignite combustibles 

or structures resulting in death or serious injury. 

Contact with muffler area could cause burns 

resulting in serious injury.

•  DO NOT touch hot parts and AVOID hot exhaust gases.
•  Allow equipment to cool before touching.
•  Exhaust outlet side of weatherproof enclosure must have at least 

5 ft. (1.5 m) minimum clearance from any structure, shrubs, trees 

or any kind of vegetation.

•  Standby generator weatherproof enclosure must be at least 

5 ft. (1.5 m) from windows, doors, any wall opening, shrubs or 

vegetation over 12 inches (30.5 cm) in height.

•  Standby generator weatherproof enclosure must have a minimum 

of 5 ft. (1.5 m) overhead clearance from any structure, overhang, 

or trees.

•  DO NOT place weatherproof enclosure under a deck or other type 

of structure that may confine airflow.

•  Use only flexible fuel line provided. Connect provided fuel line to 

generator. DO NOT use with or substitute any other flexible  

fuel line.

•  Smoke detector(s) MUST be installed and maintained indoors 

according to the manufacturer’s instructions/recommendations. 

Carbon monoxide alarms cannot detect smoke.

•  Keep at least minimum distances shown in 

General Location 

Guidelines

 to insure for proper generator cooling and 

maintenance clearances.

•  Replacement parts must be the same and installed in the same 

position as the original parts.

 

WARNING

  Hot pressurized coolant could cause serious injury. 

•  DO NOT open radiator cap when hot.
•  Before servicing, allow coolant to cool.

 

CAUTION

  Installing the 15 Amp fuse could cause the engine 

to start at any time without warning resulting in minor or 

moderate injury.

•  Observe that the 15 Amp fuse has been removed from the control 

panel for shipping.

•  DO NOT install this fuse until all plumbing and wiring has been 

completed and inspected.

NOTICE

  Improper treatment of generator could damage it and 

shorten its life.

•  Use generator only for intended uses.
•  If you have questions about intended use, contact your 

authorized dealer.

•  Operate generator only on level surfaces.
•  Adequate, unobstructed flow of cooling and ventilating air is 

critical to correct generator operation.

•  The access panels/door must be installed whenever the unit 

is running.

•  DO NOT expose generator to excessive moisture, dust, dirt, or 

corrosive vapors.

•  Remain alert at all times while working on this equipment. 

Never work on the equipment when you are physically or 

mentally fatigued.

•  DO NOT start engine with air cleaner or air cleaner cover removed.
•  DO NOT insert any objects through cooling slots.
•  DO NOT use the generator or any of its parts as a step. Stepping 

on the unit could cause stress and break parts. This may result in 

dangerous operating conditions from leaking exhaust gases, fuel 

leakage, oil leakage, etc.

•  If connected devices overheat, turn them off,disconnect them 

from generator, and determine the cause of overheating.

•  Shut off generator if: 

 

-electrical output is lost; 

 

-equipment sparks, smokes, or emits flames; 

 

-unit vibrates excessively; 

 

-unit makes unusual noises.

NOTICE

  Exceeding generators wattage/amperage capacity could 

damage generator and/or electrical devices connected to it.

•  Start generator and let engine stabilize before connecting 

electrical loads.

Summary of Contents for 076080

Page 1: ...ual Generator Systems 30 000 Watt Generator System Model 076080 This generator is rated in accordance with UL Underwriters Laboratories 2200 stationary engine generator assemblies and CSA Canadian Sta...

Page 2: ...scomfort or inconvenience Save these original instructions for future reference This standby generator requires professional installation before use The installer should follow the instructions comple...

Page 3: ...r to REDUCE THE RISK OF CARBON MONOXIDE POISONING 11 Other General Location Guidelines 12 Placement of Standby Generator to REDUCE THE RISK OF FIRE 13 Electrical and Fuel Inlet Locations 15 The Gaseou...

Page 4: ...fy yourself that it is safe for you and others You must also make sure that the procedure work method or operating technique that you choose does not render the generator system unsafe Fire Toxic Fume...

Page 5: ...e physically or mentally fatigued Before performing any maintenance on the generator disconnect the battery cable indicated by a Negative NEG or first When finished reconnect that cable last After you...

Page 6: ...he original parts WARNING Hot pressurized coolant could cause serious injury DO NOT open radiator cap when hot Before servicing allow coolant to cool CAUTION Installing the 15 Amp fuse could cause the...

Page 7: ...fire fighting operations Every effort has been made to ensure that information in this manual is accurate and current However we reserve the right to change alter or otherwise improve the product and...

Page 8: ...nting pad Connecting wire and conduit Fuel supply valves plumbing Two 2 AA batteries for remote wireless monitor Carbon monoxide detector s Smoke detector s Two 60 lengths of 2 Schedule 40 pipe NOT co...

Page 9: ...oltage wires unless the insulation rating on all wiring is rated for 600V See Transfer Switch Communication Dipswitches in most transfer switches must be set to correspond to the wattage of the genera...

Page 10: ...us injury headache fatigue dizziness vomiting confusion seizures nausea or fainting Operate this product ONLY outdoors in an area that will not accumulate deadly exhaust gas Keep exhaust gas away from...

Page 11: ...y occupied building or structure By law it is required in many states to have a Carbon Monoxide CO detector in operating condition in homes and other structures occupied by people Carbon monoxide dete...

Page 12: ...cture Other General Location Guidelines Place the standby generator in a prepared location that is flat and has provisions for water drainage Install the standby generator in a location where sump pum...

Page 13: ...ny structure overhang or trees DO NOT place weatherproof enclosure under a deck or other type of structure that may confine airflow USE ONLY flexible fuel line provided Connect provided fuel line to g...

Page 14: ...Installations with Structure Without a Fire Rating NOTICE The figures below show the minimum installation distances allowed to structures and items listed in legend C Standby weatherproof enclosure m...

Page 15: ...cm centers or 8 ga steel wire fabric 6 15 cm centers Attach unit to slab at four corner locations A with minimum 5 16 8 mm diameter masonry anchor bolts long enough to secure the unit The fuel inlet...

Page 16: ...ped paint with supplied touch up paint Lifting the Generator The generator weighs approximately 1 086 pounds 493 kg Proper tools equipment and qualified personnel should be used in all phases of handl...

Page 17: ...the components located behind them are listed below A Roof Control Panel internal guard B Front Access Panel oil drain and oil filter C Internal Guard air filter oil dipstick coolant bottle D Rear Ac...

Page 18: ...to the unit 3 Lift up on panel and secure with tab on roof latch To secure internal guard 1 Move holding tab on roof latch to release the panel then lower the panel into place 2 Secure the panel with...

Page 19: ...B supplied between the generator Fuel Inlet port A and rigid piping to prevent thermal expansion or contraction from causing excessive stress on the piping material A union C or flanged connection sh...

Page 20: ...icated by a Negative NEG or 8 Remove the rear panel 9 Locate the fuel selector collar on bottom of fuel regulator 10 Carefully push up on fuel selector collar twist either right or left and slide thro...

Page 21: ...ese conditions that use power management technology must have their transfer switch programmed appropriately for this power decrease Fuel Pipe Sizing There are numerous on line or otherwise published...

Page 22: ...tatus panel accessory 6154 E Eight Pin Terminal Block Used to connect signal wires to the control board Connect only one wire per terminal F Power Connection Line 1 and Line 2 Power connection to tran...

Page 23: ...d 33 forms the neutral lead as shown schematically and as wiring diagram A complete schematic and wiring diagram can be found later in this manual Neutral is not bonded to ground at generator When mak...

Page 24: ...ox to the fuse terminals B in the automatic transfer switch Use National electric code for correction factors and wire size calculations The generator must be installed as part of a system that includ...

Page 25: ...outage OFF Turns off running generator prevents unit from starting and resets any detected faults OFF must be pressed and held for more than 5 seconds in order to reset service codes MANUAL Used to ma...

Page 26: ...ODE IF A UTILITY POWER OUTAGE IS SENSED THE SYSTEM WILL START THE GENERATOR WHEN UTILITY POWER IS RESTORED AUTO LETS THE ENGINE STABILIZE INTERNAL TEMPERATURES SHUTS OFF THE GENERA TOR AND WAITS FOR T...

Page 27: ...o update or change these settings follow the steps below ok ok SET DATE If set to OFF display will read EXERCISE CYCLE OFF or YEAR FLASHING MONTH FLASHING DAY FLASHING SET TIME HOURS FLASHING MINUTES...

Page 28: ...tton The following will scroll across the digital display and then move to the next item Run time Date Time Exercise Cycle date and start time The user can press the LEFT ARROW or RIGHT ARROW at any t...

Page 29: ...en working in the Advanced Settings menu Exercise caution when selecting and verifying parameters for the generating set and region where the generating set is being operated Confirm all settings befo...

Page 30: ...truction Wet lead acid Terminal Type Top post type battery Dimensions MAX BCI size 26R Install the battery as described in Servicing the Battery in the Maintenance section of the operator s manual Alw...

Page 31: ...ngine to run roughly for a few minutes 6 Listen for unusual noises vibration or other indications of abnormal operation Check for oil leaks while engine runs 7 Let engine warm up for about 5 minutes t...

Page 32: ...that the generator is ready in case of a utility power outage During the exercise period the generator runs for approximately 20 minutes performs a diagnostic check then shuts down The exercise cycle...

Page 33: ...age occurs The generator will only enter the exercise cycle if the unit is in the AUTO mode and this exact procedure is followed To set the exercise timer NOTICE The generator is set with a default ex...

Page 34: ...ed generator ready system update 1 low battery voltage 2 low fluid level 3 under over voltage 4 engine does not start part 316196 fcc id MCQ XBS2C IC id 1846A XBS2C 5 low frequency 6 engine overspeed...

Page 35: ...follow Steps 3 through 6 DEALER NAME DEALER PHONE generator power service needed generator ready system update 1 low battery voltage 2 low fluid level 3 under over voltage 4 engine does not start par...

Page 36: ...or will display the current state The monitor will try to link for 1 minute This step can only be completed when the generator is in Linking Mode 6 Once the link has been confirmed press the OK button...

Page 37: ...een LED will flash every 7 seconds The green LED indicates that the generator is supplying power SERVICE NEEDED When active the red LED will flash in a sequence that corresponds to the service code Fo...

Page 38: ...ect the entire installation carefully Be sure to fill out the Installation Checklist on Page 9 This completes the installation and start up instructions The Operator s Manual provides full details on...

Page 39: ...N o t f o r R e p r o d u c t i o n 39 Notes...

Page 40: ...N o t f o r R e p r o d u c t i o n 40 Schematic Diagram...

Page 41: ...N o t f o r R e p r o d u c t i o n 41 Schematic Diagram continued...

Page 42: ...N o t f o r R e p r o d u c t i o n 42 Wiring Diagram...

Page 43: ...N o t f o r R e p r o d u c t i o n 43 Wiring Diagram...

Page 44: ...mpany and is under license by Briggs Stratton Power Products Group LLC Copyright 2013 All rights reserved No part of this material may be reproduced or transmitted in any form without the express writ...

Page 45: ...ww 4manuals cc http www manual lib com http www 404manual com http www luxmanual com http aubethermostatmanual com Golf course search by state http golfingnear com Email search by domain http emailbyd...

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