background image

MAINTENANCE, CLEANING AND CALIBRATION OF PIDS

The cell manufacturer’s application note explains when and how to maintain, clean and calibrate your PID.
The electronics in the PID-A1 and PID-AH sensor, designed to be maintenance-free, are not accessible.  
Periodic sensor maintenance is required for the electrode stack and lamp.

How often does the PID require maintenance?

This depends on the environment you are measuring: if you are measuring indoor air quality with the PID-AH, where 
the VOC concentrations are low and there are few particulates, a monthly or even less frequent calibration may be 
adequate. However, if you are measuring high VOC concentrations with the PID-A1 and particulates are present in high 
concentrations, check calibration frequently and when the PID has lost sensitivity, change the stack as explained below.
You can tell when the PID needs maintenance:

 If the baseline is climbing after you zero the PID – replace electrode stack

 If the PID becomes sensitive to humidity – replace electrode stack

 If the baseline is unstable or shifts when you move the PID – replace electrode stack

 If sensitivity has dropped too much (note the change required when checking calibration) – clean the lamp

When do I clean the PID lamp?

Cleaning of the PID lamp is recommended as the first action when presented with a PID that needs maintenance. Use the 
procedure described below. It is recommended that a PID cell is recalibrated after lamp cleaning.

When do I replace the PID electrode stack?

The PID electrode stack can last the lifetime of the PID if used in clean environments, or may only last a month if used in 
heavily contaminated sites. The electrode stack is a disposable item, so always hold a spare electrode stack if you are 
working in a dirty environment. If the PID cell shows signs of contamination after the lamp window has been cleaned, or is 
known to have been subjected to severe contamination, it should be replaced.
It is recommended that the PID is recalibrated after the stack is replaced. Instructions for replacing the electrode stack are 
below.

When do I replace the PID lamp?

A PID lamp will last a long time – typically ten thousand hours and is warranted for12 months. The sensitivity of the PID is 
in direct proportion to the lamp light intensity, so as a lamp ages and loses intensity, the response to a particular, low gas 
concentration becomes more noisy.

Removing the electrode stack and lamp

Always use the Electrode Stack Removal Tool to remove the electrode stack; any other tools may damage your PID and 
invalidate your warranty

1.  Gently remove the sensor from equipment.
2.  Place the PID, pellet side down, onto a clean surface.
3.  Locate electrode stack removal tool into the two slots on the sides of the PID and squeeze together until electrode stack 

and lamp are released.

4.  Carefully lift the PID body away from the pellet and lamp.
5.  Occasionally the lamp may be temporarily lodged in the cell and will need to be freed carefully with tweezers.
6.  Occasionally the small spring behind the lamp will come out when the lamp is removed from the sensor. Simply replace 

it into the sensor house.

Cleaning the PID Lamp

Inspection of the lamp may reveal a layer of contamination on the detection window that presents itself as a ‘blue hue.’ 
To check for contamination, hold the lamp in front of a light source and look across the window surface. Only clean the 
lamp using our recommended lamp cleaning kit and detailed instructions. To avoid contaminating the sensor and affecting 
accuracy, do not touch the lamp window with bare fingers. You may touch the body of the lamp with clean fingers. 

Summary of Contents for XDI-XDIwin / 30J

Page 1: ...T EXCEED THE REQUIRED VOLTAGE OTHERWISE PERMANENT DAMAGE WILL OCCUR 6 Insert jumper G2 for a nominal gain value G1 is lowest gain G5 is highest or a combination G1 to G5 7 Connect a PC RS232 port using a micro USB lead or for earlier models a sensor programming module and a USB to RS232 converter part no 160510 and part no 160520 use hyperterminal set to 4800 1stop 8bit and initialise the sensor u...

Page 2: ...reed switches which can be activated using external magnets through the glass window of the flameproof XDIwin enclosure These magnets do not act instantly and have to be in close proximity to L M and R on the front display for a few seconds to activate a software setup function The right magnet allows the CAN address of the sensor to be changed When the address menu is displayed with a prompt to r...

Page 3: ...dress and serial number are then output to the PC together with alarms and calibration date etc This also starts 1 minute autozero which is useful when adjusting VR2 zero potentiometer Pressing C on the PC will list the available commands V Allows a view of the gas log taken at one minute intervals over 48 hours A To set the sensor address G Select gas type Select the gas type from a list Z Prompt...

Page 4: ...ID sensor can react to gas flow and humidity When gas is removed from the sensor the displayed PPM gas value may rise and take some time to return to normal Autozero is therefore delayed by 2 minutes after the reading has fallen below 5 of range ...

Page 5: ...re electrode stack if you are working in a dirty environment If the PID cell shows signs of contamination after the lamp window has been cleaned or is known to have been subjected to severe contamination it should be replaced It is recommended that the PID is recalibrated after the stack is replaced Instructions for replacing the electrode stack are below When do I replace the PID lamp A PID lamp ...

Page 6: ...the tips of cotton buds that are to be used to clean the lamps as this may contaminate them with finger oil 6 Ensure the lamp is completely dry and remove any visible signs of contamination before refitting Discarding the PID electrode stack The electrode stack does not have any toxic components however if it has been contaminated by toxic materials show due care when disposing Re fitting the PID ...

Reviews: