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As a result of continuous improvement and further development of our designs, the information and illustrations in this brochure are not binding. 

The specifications and installation lengths of the machine manufacturer must be observed. All specifications are in mm. Errors and omissions excepted.

GDS 

ALLIGATOR

The new

 ALLIGATOR hydraulic expansion precision clamping system 

can be used 

in the following tool grinding machines:

Accessories for ALLIGATOR:

Intermediate bushings with bayonet locking 

for automatic bushing exchange 

Item No.

Name

d

350112403

Intermediate sleeve BJ ø20 x 64

3

350112404

Intermediate sleeve BJ ø20 x 64

4

350112405

Intermediate sleeve BJ ø20 x 64

5

350112406

Intermediate sleeve BJ ø20 x 64

6

350112407

Intermediate sleeve BJ ø20 x 64

7

350112408

Intermediate sleeve BJ ø20 x 64

8

350112409

Intermediate sleeve BJ ø20 x 64

9

350112410

Intermediate sleeve BJ ø20 x 64

10

350112411

Intermediate sleeve BJ ø20 x 64

11

350112412

Intermediate sleeve BJ ø20 x 64

12

350112413

Intermediate sleeve BJ ø20 x 64

13

350112414

Intermediate sleeve BJ ø20 x 64

14

350112415

Intermediate sleeve BJ ø20 x 64

15

350112416

Intermediate sleeve BJ ø20 x 64

16

350112417

Intermediate sleeve BJ ø20 x 64

17

250001590

Mounting wrench D20

250001638

Bayonet insert

Reinecker

Item No.

400002006

ANCA

Item No.

400002002

ISOG

Item No.

400002005

Walter

Item No.

400002001

Saacke

Item No.

 

400002003 

Spindle with union nut

Item No.

 

400002004

Spindle with flat contact face

Item No.

Name

d

350111903 Intermediate sleeve RS ø20

3

350111904 Intermediate sleeve RS ø20

4

350111905 Intermediate sleeve RS ø20

5

350111906 Intermediate sleeve RS ø20

6

350111907 Intermediate sleeve RS ø20

7

350111908 Intermediate sleeve RS ø20

8

350111909 Intermediate sleeve RS ø20

9

350111910 Intermediate sleeve RS ø20

10

350111911 Intermediate sleeve RS ø20

11

350111912 Intermediate sleeve RS ø20

12

350111913 Intermediate sleeve RS ø20

13

350111914 Intermediate sleeve RS ø20

14

350111915 Intermediate sleeve RS ø20

15

350111916 Intermediate sleeve RS ø20

16

Intermediate sleeves with radial locking

Summary of Contents for ALLIGATOR

Page 1: ...Assembly instructions Instruction manual ALLIGATOR Fully automatic hydraulic expansion precision clamping system grinding deserves SOLUTIONS ...

Page 2: ...nding The specifications and installation lengths of the machine manufacturer must be observed All specifications are in mm Errors and omissions excepted GDS ALLIGATOR interference contour 69 95 For information on intermediate sleeves see page 8 49 8 61 65 102 17 5 19 9 35 8 38 2 74 25 28 53 9 Machine spindle ALLIGATOR interference contour ...

Page 3: ...3 Commissioning ALLIGATOR Mounting screw Intermediate Sleeve Adjustment pin Dial gauge For this and other user guides scan this QR code Or visit our website at gds praezision de gebrauchsanleitungen ...

Page 4: ...3 Mount chuck 1 Clean all contact surfaces of the chuck 2 Make sure that the face of the machine interface is level and clean 3 The ALLIGATOR chuck should be at ambient tempe rature 1 Turn the blue ring to OPEN Fig 1 Step 4 Preparation for intermediate sleeve View blue ring open Fig 1 1 Move the machine control to the front 2 Screw the clamping claw into the machine spindle as far as it will go th...

Page 5: ...90 2 Now push the intermediate sleeve into the chuck until you feel a stop 3 Now turn the intermediate sleeve clockwise until the groove of the intermediate sleeve engages in the bayonet insert 4 Then turn the intermediate sleeve counterclockwise to the stop It should now no longer be possible to pull the intermediate sleeve out to the front 5 Insert the setting pin into the intermediate sleeve an...

Page 6: ...ediate sleeve Turn the blue locking ring from CLOSE to OPEN and turn out the intermediate sleeve Clamp a new adjustment pin and check the runout error with the dial gauge Step 1 Step 1 Step 3 Step 3 Step 2 Step 2 Step 4 Note When you remove the chuck with intermediate sleeve the blank must be in the intermediate sleeve 1 Align the chuck with an alignment hammer made of plastic or copper by tapping...

Page 7: ...the scope of their technical data This product is intended for industrial use Intended use includes compliance with all the information in this manual Flawless function as well as warranty claims can only be guaranteed with original GDS acces sories GDS ALLIGATOR Safety Instructions GDS ALLIGATOR error causes and solutions Check the following points Check clamping pressure Check blank Contaminatio...

Page 8: ...4 11 350112412 Intermediate sleeve BJ ø20 x 64 12 350112413 Intermediate sleeve BJ ø20 x 64 13 350112414 Intermediate sleeve BJ ø20 x 64 14 350112415 Intermediate sleeve BJ ø20 x 64 15 350112416 Intermediate sleeve BJ ø20 x 64 16 350112417 Intermediate sleeve BJ ø20 x 64 17 250001590 Mounting wrench D20 250001638 Bayonet insert Reinecker Item No 400002006 ANCA Item No 400002002 ISOG Item No 400002...

Page 9: ...GDS Präzisionszerspanungs GmbH Endelbergstrasse 8 D 72131 Ofterdingen Telefon 49 0 74 73 27 26 72 Telefax 49 0 74 73 27 26 49 Email sales gds praezision de Web www gds praezision de ...

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