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 Installation

4990671000 February 2008

18

4.6.7

Guard

The drive of the machine and the hot pressure lines
must be protected by guards.

It must not be possible to touch rotating or reciprocat-
ing machine parts accidentally.

4.6.8

Bellows

To limit the connection forces in the suction and pres-
sure line of the liquid ring pump, vacuum-tight and
pressure-tight bellows must be installed.

At the same time, the bellows isolate solid-borne noise
of the suction and pressure lines.

4.6.9

Speed monitor

Speed control of the liquid ring pump and a speed in-
dicator in the operating area of the machine are recom-
mended. For permitted speed range, see chapter 4.8
“Drive”.

4.7

Operating fluid

For start-up, the liquid ring pump requires an amount
of water sufficient to form the liquid ring.

Therefore, when installing the pump, make certain that
the water tank is located so that when the operating
water feed valve is open and the tank contains a mini-
mum of water, the liquid ring pump fills with water up to
the middle (also see Operating Instructions). If this is
not ensured there may be problems in starting the
pump (no conveyed medium flow).

If the water tank is located so that the liquid level is
above the middle of the liquid ring pump, an automatic
water stop valve must be installed in the operating wa-
ter supply line. This valve must open when the pump
starts and close when it is stopped to prevent inunda-
tion of the pump.

If the liquid ring pump is installed above the water level
in the tank, a pump is required to ensure the operating
water supply. The design of that pump must be such
that the liquid ring pump is supplied with sufficient op-
erating fluid. We will be glad to assist you in selecting
the right pump.

Because liquid is removed from the working space and
also because heat must be dissipated, the liquid ring
pump requires a constant supply of operating fluid. For
this, the covers of the machine have a G 1

1

/

4

" connec-

tion (only one operating water supply connection is
needed, i.e. either on the A side or B side).

If the piping has sufficiently low resistance (feeding line
diameter R1

1

/

2

" to R2", depending on pipeline length

and layout) no recirculation pump may be needed for
the operating water supply provided the arrangement
of the liquid ring pump is such that the middle of the
pump is at a lower level than the minimum liquid level
in the storage tank.

A level control of the operating liquid must be-
provided if the machine is operating in a poten-
tially explosive atmosphere.

4.7.1

Operating water back-cooling and 
storage tank

A circulation cooling system is required for back-cool-
ing the operating water. The circulation cooling must
be able to handle the following amounts of heat.

To reduce the loss of liquid by the exhaust air to a min-
imum and to ensure sufficient operating hours of the
system, a combined operating water storage and sep-
arating tank is needed. For minimum sizes, refer to the
table below.

The above minimum water storage figures relate to
systems with water back-cooling.

Systems without water back-cooling require substan-
tially larger storage tanks to ensure sufficient operating
hours of the liquid ring pump without running the risk
that the recommended limit temperature of 55 °C the
operating water inflow is exceeded.

Suction dramatically reduces at higher temperatures.

Aqualine

1100

1600

2100

2700

Amount of heat 
to be 
dissipated

at 1.5 bar

(g)

at 0.5 bar

(g)

at 400 mbar
at 200 mbar

kW

50
25
29
33

65
32
39
48

78
39
48
57

50
58
67

Recom-
mended pipe 
diameter oper-
ating water line 

R1

1

/

2

"

R1

1

/

2

"

R1

1

/

2

"

R1

1

/

2

"

Recom-
mended mini-
mum tank size

ltr

250

350

450

600

Recom-
mended water 
volume in the 
tank

ltr

150

225

300

400

Summary of Contents for AQUALINE 1100

Page 1: ...AQUALINE 1100 1600 2100 2700 Installation Operating Maintenance Instructions 4990671000 February 2008...

Page 2: ...9 Speed monitor 18 4 7 Operating fluid 18 4 7 1 Operating water back cooling and storage tank 18 4 7 2 Cell Ventilation 19 4 8 Drive 19 4 8 1 Drive by hydraulic motor 19 4 8 2 Drive by flexible clutc...

Page 3: ...rsonnel These Operating Instructions contain all required infor mation and have been written for those in charge of the unit The machine will give smooth service over a long period provided these Inst...

Page 4: ...smaller As a result of this the enclosed air is compressed and pushed out of the pressure outlet The cells are charged and drained through openings in the housing covers located on either side of the...

Page 5: ...n shaft m3 h barg kW 900 0 0 32 1 300 0 0 46 1 700 0 0 60 5 2 075 0 0 74 At 1 000 mbar absolute intake pressure volume flow rate final gauge pressure power consumption on shaft m3 h barg kW 840 0 5 33...

Page 6: ...e a second cell venting line the minimum diameter in the table above also applies Cell venting line I D Connection for liquid ring fluid Operating water line Weight mm mm mm cw rotation ccw rotation m...

Page 7: ...100 425 850 353 706 463 926 353 706 387 774 387 774 Aqualine 2700 475 950 403 806 513 1026 403 806 437 874 437 874 Version I E D 506 Part number 910 423 00 Version II E D E D E D E D E D 577 504 616 5...

Page 8: ...e vehicle engine by auxiliary drive and propeller shaft by Vee belt whereby the Vee belt pulley is installed on the free shaft end by hydraulic drive From other engine electric or hydraulic motor by f...

Page 9: ...atmosphere Here the symbol draws attention to provisions or information which must be observed if the machine is to be used in a potentially explosive atmosphere This symbol indicates information of p...

Page 10: ...the system and the stop slide valve Relieve elevated pressure manually at the safety valve Observe the pressure gauge reading Remove the drive guard only when the machine is not running Remove the saf...

Page 11: ...ransport safeguards where provided 3 2 Storage Store the machine in a dry and heated room until in stallation Remove the covers on and pressure open ings only at the time of actual installation 3 3 Sc...

Page 12: ...12 11 10 14 15 18 18 2 17 13 14 15 5 16 15 20 For details of shaded area see page 14 1 1a Vent line 2 Vacuum filter 3 Liquid ring pump 4 Non return valve 5 Bellows 6 Safety valve 7 Pressure gauge 8 Th...

Page 13: ...ng between the equip ment and the truck The safe operation of the vacuum pump in a potentially explosive at mosphere requires that all safety instructions in our operating instructions and comple ment...

Page 14: ...5d Drain valve for the operating water cooler Fig 4 3 Components of a system with liquid ring pump Cooler in main flow detail Z 15b 15a 15c 15d 15a Drain valve for the liquid ring fluid 15b Drain valv...

Page 15: ...e Ensure that the machine and all ancilliaries are earthed in accordance with BS5958 Pt1 1991 Control of undesirable Static Electricity 4 4 Connections and piping For regular service of the liquid rin...

Page 16: ...t calming space is available the filter element does not dip into the liquid also filters with non absorbing texture become satu rated due to the capillary action of the liquid A filter element in the...

Page 17: ...ine directly down stream the pressure socket For this install a pipe cou pling R 1 2 The immersion depth of the thermometers must be equivalent to one half the diameter of the pipe The indicating rang...

Page 18: ...s removed from the working space and also because heat must be dissipated the liquid ring pump requires a constant supply of operating fluid For this the covers of the machine have a G 11 4 connec tio...

Page 19: ...ved belt drive auxiliary drive of vehicle We recommend a speed monitor at the liquid ring pump with an indicator in the operating area Check the speed after installing the liquid ring pump and put up...

Page 20: ...16 to 20 mm for every 1000 mm axial distance Ensure the bending moment exerted by the belt drive on the shaft of the driving machine is within the limits recommended by the manufac turer Installing th...

Page 21: ...08 21 Removal 1 Take out the screws install one as a forcing screw in the half thread hole in the bush and tighten This slackens the taper lock bush Fig 4 9 Installing the Vee belt pulleys 1 2 Fig 4 1...

Page 22: ...Installation 4990671000 February 2008 22 2 Remove the slack pulley assembly by hand do not use a hammer as this may damage the machine Fig 4 11 Removing the Vee belt pulley...

Page 23: ...atic water stop valve also see chapter 6 2 4 Operating the liquid ring pump Check the function of the automatic water stop valve Make sure that the pressure line is not blocked If sub zero temperature...

Page 24: ...d speed range 1 100 to 1 500 min 1 Check the operating speed 6 2 1 Safety valve Every compressor must be fitted with a safety valve in the pressure line that cannot be shut off The valve should be set...

Page 25: ...should be noted The loss of water due to steam can cause a rise in the concentration of pollutants in the operating water tank which depends on the conveyed medium this again can change the pH of the...

Page 26: ...f water contaminated cooling unit Poor water quality e g pH abrasive material etc Blocked vacuum filter Water stop valve malfunction Wrong lubricating grease Damage due to wrong operation causes forfe...

Page 27: ...water Keep within speed limit Keep within rated pressure Keep within rated vacuum inspect clean exhaust air system Inspect and or clean vent line Inspect the operating water cooling system Remove for...

Page 28: ...e blockage Compressed air exits at shaft end and water leaks Seal damaged Replace shaft seal in end cover or have it repaired Rubber smell with Vee belt drive Vee belt slip due to lack of belt tension...

Page 29: ...er or longer As operating conditions may vary no forecast can be made as to how often the necessary wear inspections maintenance and general inspections should be made Decide on the most suitable arra...

Page 30: ...belt drive guards only when the machine is stopped and the vehicle engine is stopped Inspect the Vee belts and the Vee belt tension every week and re tension or replace the belts if necessary see ins...

Page 31: ...nance and wearing parts at the site of the machine is an important to ensure the constant availability of the liquid ring pump Please order spare parts from the list below Our warranty is only for or...

Page 32: ...er Drum Ltd PO Box 178 Springmill Street Bradford West Yorkshire UK BD5 7YH Tel 44 0 1274 718100 Fax 44 0 1274 718101 Email wittig sales gardnerdenver com Web www gardnerdenverproducts com 2008 Gardne...

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