GCE druva LINE 200 Operating Instructions Manual Download Page 8

19/24

EN

Line pressure regulators are used to reduce a higher tube pressure to a certain low supply pressure level. 

They remain constantly installed inside the tube system. Pressure regulators LMD 500:

Fig. 4: Flow scheme FMD 500 - 21

 1 

Cylinder connection

 

 

  2 

Pressure regulator

 3 

Inlet pressure gauge

 

  4 

Outlet pressure gauge

 5 

Process gas valve 

 

  6 

Relief valve

 7 

Purge gas valve 

 

  8 

Non-return valve

5

4

8

1

6

2

3

7

Single stage line pressure regulator in different design with six (LMD 500-03) or only four (LMD 500-01) 

in- and outlet connections. Pressure regulators LMD 502: Double stage line pressure regulator supplying 

constant level outlet pressure (virtually independent of the inlet pressure) with six (LMD 502-03) in- and 

outlet connections.

Fig. 5: Single stage LMD 500 - 03 and double stage LMD 502 - 03

with inlet and outlet pressure valve

4.5 POINT OF USE PRESSURE REGULATOR

Point of use pressure regulators are installed at the end of central gas supply systems. The are designed 

to reduce the line pressure to the desired low pressure level of gas consuming device. EMD 500: Standard 

design (EMD 500-06) with inlet shut-off valve, pressure regulator, pressure gauge and fixing panel.

4.6 DIAPHRAGM VALVES

Fig. 6: EMD 500-06

1

 Eingangsabsperrventil

2

 Druckminderer

3

 Hinderdruckmanometer

3

1

This product line is distinguished by a great reliability, low leakage and longlife endurance. Shut-off valves 

and metering valves are as well deliverable in straight (G) or angel version (W).

MVA 500 G/W SHUT-OFF VALVE

The shut-off valve is simple to operate, with 90° turn and click effect. The open/shut position is clearly 

recognizable: handwheel parallel to gas line – valve open. Handwheel at right angles to gas line – valve 

closed.

MVR 500 G/W METERING VALVE

Fine dosing metering valve with good control characteristics at high and low flow levels. (at maximum 10 

knob turns open to closed). Please keep attention: only shut-off valves guarantee the secure interruption 

of gas flow. 

4.7 ACCESSORIES

An  extensive  range  of  accessories  is  available  for  the  500  series. This  includes  screwed  fittings,  hose 

nozzles,  contact  pressure  gauges  and  flashback  arresters.  For  further  information  please  contact  the 

manufacturer. The assembly and installation instructions for these components must be observed.

IDENTIFICATION

5.

Fig. 7: Cylinder pressure regulator to connect to 

gas cylinder to connect to gas cylinder

Seal

The rating plates provide the following information: 

Manufacturer, date of manufacture, type designation, 

permissible  inlet  pressure  (pein),  device-specific  outlet 

pressure range (paus), materials of regulator body and 

seal gasket, safety information, and gas type symbol. 

The  serial  number  is  provided  as  a  device-specific 

identification  on  a  separate  plate  in  bar  code  128  and 

in type.

Please use only pressure device suitable to gas 

type and pressure predescriped on the rating plate 

and labelling. Thread of danger to life and health of 

persons and/or damage of pressure device.

Manufacturer

Attention!

Pressure device.

Service only by

autorised persons

He

Typ: EMD 400-01
Mat: Ms / Ni / PVDF
            Pin:     40 bar
            Pout:   0,5 - 10 bar

95.10.

INSTALLATION

6.1 CYLINDER PRESSURE REGULATORS

The threads of the cylinder valve and the union nut 

must be in impeccable condition.

Always use new gaskets. Gaskets must not be 

deformed and must show no traces of dirt or metal 

turnings.

Attention: Do not use spanner extensions because 

they may destroy the thread and the gasket. This can 

lead to leaks or to complete and uncontrolled loss of 

the gas supply.

6.

Fig. 8: Assembly of pressure regulator

to the gas cylinder

When connecting or changing cylinders containing toxic or corrosive gases, appropriate personal 

protection measures must be taken (respiratory protection, eye protection and protective clothing). 

Observe the MAK values (maximum workplace concentration value; see Technical norms for 

dangerous substances, TGRS 900) and have the correct respiratory protection filters at hand..  

Before connection, check the rating plate to determine whether the equipment is suitable for the 

intended use (type of gas, pressure, etc. see section 5).

Summary of Contents for druva LINE 200

Page 1: ...FLASCHEN LEITUNGS UND ENTNAHME DRUCKMINDERER BAUREIHE 200 500 UND 320 CYLINDER LINE AND SUPPLY PRESSURE REGULAFORS PRODUCT LINE 200 500 AND 320 OPERATING INSTRUCTIONS BETRIEBSANLEITUNG DE Page 1 24 EN...

Page 2: ...eration of the pressure device is contained in these operating instructions The safety instructions must be observed by all persons who work on the fittings Additionally the rules and regulations whic...

Page 3: ...lowing designations and symbols are used in the operating instructions to indicate dangers This symbol indicates an immediate threat of danger to the life and health of persons Ignoring this informati...

Page 4: ...r corrosive reactive or flammable gases or gas mixtures like cylinder pressure regulator FMD 500 502 21 with external purging device 2 16 EMISSION OF HARMFUL GASES AND VAPOURS When safety equipment is...

Page 5: ...TRG 100 101 102 103 104 250 253 254 256 280 310 311 360 370 TRGL Technical norms for high pressure gas pipes TRGL 101 111 141 151 161 171 181 191 195 201 211 231 241 242 251 261 291 295 501 511 521 U...

Page 6: ...ds FMD 500 502 14 16 18 Single stage double stage cylinder pressure regulators with outlet tube fitting 14 or with divers additional device like shut off valve 16 or metering valve 18 FMD 500 502 21 T...

Page 7: ...ressure regulators LMD 502 Double stage line pressure regulator supplying constant level outlet pressure virtually independent of the inlet pressure with six LMD 502 03 in and outlet connections Fig 5...

Page 8: ...egulator body and seal gasket safety information and gas type symbol The serial number is provided as a device specific identification on a separate plate in bar code 128 and in type Please use only p...

Page 9: ...ctly 2 Close all valves of the fitting handle at right angles to pipe 3 Turn the handwheel of the pressure regulator 2 as far as possible anticlockwise through passage is thus closed 4 Open the purge...

Page 10: ...gas will be purged completely PREPARATION 1 Tightly close the shut off valve on the gas cylinder Close the inlet valve 2 Open the outlet pressure valve if there is any Empty the pressure regulator com...

Page 11: ...two 10 2 MALFUNCTIONS These pressure regulators are extremely reliable If however the outlet pressure should rise excessively and or the relief valve triggers please close the gas supply and contact...

Page 12: ......

Page 13: ...ia The company operates 15 subsidiaries around the world and employs more than 850 people GCE Group includes four business areas Cutting Welding Process Applications Medical and High Purity Today s pr...

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