GCE druva LINE 200 Operating Instructions Manual Download Page 10

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EN

Before switching on the pressure device ensure that no-one can be put in a situation of danger by 

starting up the pressure device.

Use only pressure device with external gas purging when working with toxic, corrosive or pyrophoric 

gases.

PREPARATION

Take care that process and purge gas lines are connected gas tight to the appropriate in- and outlets. Turn 

the handwheel of the regulator counter-clockwise, thereby closing the valve gate. Close all valves.

LEAKAGE TEST

Open the cylinder valve and close immediately. Spray leakage test spray over the cylinder connection. If 

there results a formation of bubbles, tighten the cylinder connection until the formation of bubbles stops. If 

seals have been changed, repeat the leakage test after 24 hours respective tighten the cylinder connection 

again. 

EXTRACTING PROCESS GAS

Slowly open the cylinder valve. Watch the inlet pressure gauge. Set the desired outlet pressure by turning 

the regulator handwheel clockwise. Set the desired flow volume on the metering valve (if applicable).

CYLINDER CHANGE

When changing cylinders with toxic or corrosive gases the necessary personal safety measures 

must be taken (respiratory protection, eye protection and protective clothing.) Observe the MAK 

values (see Technical norms for dangerous substances, TGRS 900) and have the correct respiratory 

protection filters at hand.

Did you use corrosive or toxic gases, you have to purge the pressure device with inert gas (see 

chapter 6.2 ”External gas purging”). This will ensure that the remaining dangerous gas will be 

purged completely.

PREPARATION

1.

  Tightly close the shut-off valve on the gas cylinder. Close the inlet valve.

2.

 Open the outlet pressure valve, if there is any. Empty the pressure regulator completely by turning the 

handwheel clockwise. The indicators on the inlet and outlet pressure gauges must both be all the way 

on „0“.

3.

 Turn the handwheel of the regulator counter-clockwise as far as possible (valve gate closed). 

4.

 Close the process gas valve.

CYLINDER CHANGE

Using cylinder pressure regulator FMD 500/502-21, you have to purge at first. Loosen the union nut on the 

gas cylinder using a spanner. Control the threats. Change the seal. Connect  the new cylinder following the 

steps above (see chapter 6.2). Make a leakage test (following the steps above).

TAKING OUT OF OPERATION

Release the pressure on pressure controller and lines by directing the gas to the consumer. The 

indicators on the inlet and outlet pressure gauges must be all the way on „0“. With corrosive or 

toxic gases, purge all components with inert gas. The necessary personal safety measures must be 

taken (respiratory protection, eye protection and protective clothing.) Observe the MAK values (see 

Technical norms for dangerous substances, TGRS 900) and have the correct respiratory protection 

filters at hand.

9.1 CYLINDER PRESSURE REGULATORS

For a brief interruption of gas removal it is sufficient to close the shut-off valve on the regulator. For a longer 

interruption the regulator must be released from pressure by turning the handwheel counter-clockwise. 

Close the cylinder valve as a safety precaution.

9.2 SUPPLY PRESSURE REGULATORS

Close the preliminary shut-off valve.

9.3 LINE PRESSURE REGULATORS

Close the pressure regulator by turning counter-clockwise.

9.

8.

Summary of Contents for druva LINE 200

Page 1: ...FLASCHEN LEITUNGS UND ENTNAHME DRUCKMINDERER BAUREIHE 200 500 UND 320 CYLINDER LINE AND SUPPLY PRESSURE REGULAFORS PRODUCT LINE 200 500 AND 320 OPERATING INSTRUCTIONS BETRIEBSANLEITUNG DE Page 1 24 EN...

Page 2: ...eration of the pressure device is contained in these operating instructions The safety instructions must be observed by all persons who work on the fittings Additionally the rules and regulations whic...

Page 3: ...lowing designations and symbols are used in the operating instructions to indicate dangers This symbol indicates an immediate threat of danger to the life and health of persons Ignoring this informati...

Page 4: ...r corrosive reactive or flammable gases or gas mixtures like cylinder pressure regulator FMD 500 502 21 with external purging device 2 16 EMISSION OF HARMFUL GASES AND VAPOURS When safety equipment is...

Page 5: ...TRG 100 101 102 103 104 250 253 254 256 280 310 311 360 370 TRGL Technical norms for high pressure gas pipes TRGL 101 111 141 151 161 171 181 191 195 201 211 231 241 242 251 261 291 295 501 511 521 U...

Page 6: ...ds FMD 500 502 14 16 18 Single stage double stage cylinder pressure regulators with outlet tube fitting 14 or with divers additional device like shut off valve 16 or metering valve 18 FMD 500 502 21 T...

Page 7: ...ressure regulators LMD 502 Double stage line pressure regulator supplying constant level outlet pressure virtually independent of the inlet pressure with six LMD 502 03 in and outlet connections Fig 5...

Page 8: ...egulator body and seal gasket safety information and gas type symbol The serial number is provided as a device specific identification on a separate plate in bar code 128 and in type Please use only p...

Page 9: ...ctly 2 Close all valves of the fitting handle at right angles to pipe 3 Turn the handwheel of the pressure regulator 2 as far as possible anticlockwise through passage is thus closed 4 Open the purge...

Page 10: ...gas will be purged completely PREPARATION 1 Tightly close the shut off valve on the gas cylinder Close the inlet valve 2 Open the outlet pressure valve if there is any Empty the pressure regulator com...

Page 11: ...two 10 2 MALFUNCTIONS These pressure regulators are extremely reliable If however the outlet pressure should rise excessively and or the relief valve triggers please close the gas supply and contact...

Page 12: ......

Page 13: ...ia The company operates 15 subsidiaries around the world and employs more than 850 people GCE Group includes four business areas Cutting Welding Process Applications Medical and High Purity Today s pr...

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