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                                                                                                                                    Spirit/Spirit LS/Spirit GLS Maintenance Manual V.6 

1 

 

 

 
 
 

Maintenance Manual 

 

Spirit/Spirit LS/Spirit GLS/GLS Hybrid 

 
 
 
 

 

 

Summary of Contents for Spirit

Page 1: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 1 Maintenance Manual Spirit Spirit LS Spirit GLS GLS Hybrid...

Page 2: ...Mechanical System 10 2 1 Spirit 10 I Top Cover 10 II Mid Section 12 III Base Section 16 IV X Axis Assembly 20 V Y Axis Assembly 23 VI Pen Carriage 26 VII Mirror 1 and Laser Tube Assembly 28 2 2 Spirit...

Page 3: ...ies 74 Chapter 3 Electrical System 5272 V3 M B 75 3 1 Spirit GLS Hybrid CO2 75 3 2 Spirit GLS Hybrid Fiber CO2 76 3 3 Spirit 77 3 4 Spirit LS 78 3 5 Definition of Pin 79 Chapter 4 Components Replaceme...

Page 4: ...machine settings 129 7 3 Error lights 130 7 3 1 5206e mainboard 130 7 3 2 5272 mainboard 132 7 3 3 GT series laser tube LED indicators 137 7 4 Hidden Diagnostics 137 7 4 1 Hidden Function 137 7 4 2 S...

Page 5: ...LS Spirit GLS Maintenance Manual V 6 5 Chapter 9 FAQ 157 9 1 For laser machines what factors affect cutting throughput 157 9 2 When cutting thick material 10mm acrylic for example why the cutting edge...

Page 6: ...2 2694 6687 or e mailing to tech support gccworld com for services 1 2 Safety 1 2 1 The Safety Interlock System The laser system is equipped with a safety interlock system utilizing magnetic sensors...

Page 7: ...er Power and Electric power can be found here Before requiring any further tech support always provide the service person with the information on this label 1 2 3 Safety Measures LASER RADIATION WARNI...

Page 8: ...ecommended Please contact GCC or your local GCC distributor for more information Do not laser heat sensitive surfaces or materials that may generate toxic fumes such as PVC and Teflon Regularly clean...

Page 9: ...orage table Select a location in which the ambient temperature remains between 15 C and 30 C 60 F to 85 F Select a location in which the relative humidity remains between 30 40 Select a location in wh...

Page 10: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 10 Chapter 2 Mechanical System 2 1 Spirit I Top Cover...

Page 11: ...ed Pulls 16 25700015G Magnetic Switch 17 29005274G Keyboard Assembly 8051 F340 18 23400020G Control panel sticker 19 24400995G Key board dust proof cover 20 25700032G LAMP SW R13 112 21 25700095G Emer...

Page 12: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 12 II Mid Section...

Page 13: ...00017G Truss head machine screw M3X15L 11 26000016G Flat washer 12 25200177G Socket head set screw M4 6L 13 24401129G Working table Bracket 14 22800130G Z axis screw thread 15 26000016G Flat washer 16...

Page 14: ...200274G Socket head set screw_M5x10L 44 22800084G idle Pulley 45 24900007G E shape retaining ring d6xD12xt0 46 24100369G Belt flange 47 24403647G Y axis detector 48 24400986G Y motor fix board 49 2310...

Page 15: ...ad machine screw M4 35L 78 23500015G Nut M4xt3 2xS7 79 25700015G Magnetic Switch S13 20900993G MainBoard TO LASER DIODE CABLE Spirit S290 29003657G S17 20900640G Flat cable 850mm 1 0 12PIN S18 2090019...

Page 16: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 16 III Base Section...

Page 17: ...for Ti60 Ti80 after S N K51416 9 24500089G Power Supply RSP 1000 27 30V for V30 V40 after S N K50983 10 22000136G RETAINER CARBON FILTER GUARD 11 26000026G External toothed lock washer M4 Ni 12 252002...

Page 18: ...ZE 800 35 25200013G 90 dish flat head machine screw 36 20400005G Solid State Relay KSD215AC3 37 25200101G head set screw_M3x6L 38 26000039G Flat washer d6 4 D16 8 t1 6 39 26000026G External toothed lo...

Page 19: ...valve PMF6 02 62 26500488G Air Flow Valve JSC6 02BT Black 63 20900992G POWER TO 12V Terminal PCB CABLE 64 24401562G front bracket cover 65 22801125G Under aeroseal fixed stand 66 22200025G DC12V FAN...

Page 20: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 20 IV X Axis Assembly...

Page 21: ...049G Wire ring D 7 10 24900002G E shape retaining ring D11 d5 t0 6 11 22800929G Strain stable screw 29002533G 12 22800957G Tension fixing screw 13 22800932G X axis between below axle 29002538G 14 2070...

Page 22: ...rotected pad 38 24403648G Lens carriage top shingle 39 23300084G airflow valve PU 6 40 24400990G X axis belt pulley fixture 29002540G 41 22800963G X motor tension idle pulley 29002540G 42 20700038G Be...

Page 23: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 23 V Y Axis Assembly...

Page 24: ...14 22800928G Tension pully shaft 15 22800936G transmission wheel set 16 20700054G Bearing F688ZZ 17 22800950G Y Axis passive axle center 18 22800941G Y axis transmit belt wheel 19 20700038G Bearing 68...

Page 25: ...51 22800924G y axis slideway 52 22800928G Tension pully shaft 53 22800936G transmission wheel set 54 20700054G Bearing F688ZZ 55 22800950G Y Axis passive axle center 56 22800941G Y axis transmit belt...

Page 26: ...pirit GLS Maintenance Manual V 6 26 VI Pen Carriage Pen Carriage Parts List Item no Part no Description Please order this item 1 29005888G Lens carriage Assembly 2 22802972G Lens carriage base 3 22800...

Page 27: ...29002542G Lens for blower Assembly 20 23800141G autofocus pcb SA11667a 21 21100243G F H 2161 2 0mm Female Header 22 21100244G Wafer 1 5mm 3PIN 90 23 25200343G Head BI machine screw M2 3L 24 22000117G...

Page 28: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 28 VII Mirror 1 and Laser Tube Assembly...

Page 29: ...ge screw 14 26000015G Flat washer d3xD8xt1 SUS 15 20200185G prism mounts Assembly 16 25200127G Pan head machine screw M3 8L 17 24400581G Mirror holder 29001109G 18 26500257G Red Beam Mirror 19 35 2mm...

Page 30: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 30 2 2 Spirit LS I Top Cover...

Page 31: ...machine screw M4 10L 14 25200115G Truss head machine screw M3 6L SUS 15 23300387G Plastic Embedded Pulls 16 25700015G Magnetic Switch 17 290068430G Keyboard Assembly 8051 F340 18 23400020G Control pan...

Page 32: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 32 II Mid Section...

Page 33: ...L 11 26000016G Flat washer 12 25200177G Socket head set screw M4 6L 13 24401129G Working table Bracket 14 29002519G Table lead screw assembly left 29002520G Table lead screw assembly right 15 26000016...

Page 34: ...29002521G 43 25200274G Socket head set screw_M5x10L 29002521G 44 22800084G idle Pulley 29002521G 45 24900007G E shape retaining ring d6xD12xt0 29002521G 46 24100369G Belt flange 47 24403647G Y axis de...

Page 35: ...79 25700015G Magnetic Switch 80 22800918G Engraving Platform 81 29005432G Ruler Set for X axis 82 29005433G Ruler Set for Y axis 83 290073860G Space ruler Set for Y axis 460 50 3 84 23300301G Top cove...

Page 36: ...Base Section Item No Part no Description 1 24500037G power supply 150W LPP 150 12 2 24401897G base Chassis 3 24400978G base Left door 4 24400979G base Right door 5 24401634G base protect board 6 24400...

Page 37: ...hite 6 8 15 24700028G O ring P22 16 24401558G base Back door 17 24400663G plate Venus 18 22200022G FAN AD1212HB A71GL N LF DC12V 19 22200024G FAN DC12V AD1212HB 51 N LF 20 22000106G Fan finger guard 1...

Page 38: ...000106G Fan finger guard 12cm 008170 G12B8 4HA 51 25200262G Pan head machine screw M4 45L 53 25200200G Truss head machine screw M4 8L sus 54 23300387G Plastic Embedded Pulls 55 26500210G Rubber Foot T...

Page 39: ...r Guide MR9MNSU1V1P 800L 10 10 290070721G 3 22802302G Adjust screw 29006039G 4 22800929G strain stable screw 29006039G 5 22803055G Tension pulley shaft 29006039G 6 24900002G E shape retaining ring D11...

Page 40: ...8033340G X axis transmit shaft 21 20700053G Bearing 687ZZ 22 22803053G spacer 23 228036680G X axis Transmit Belt Wheel P40 24 228033391G Right Stoper 25 29005107G X AXIS BOARD AAS I MODULE 26 20600176...

Page 41: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 41 V Y Axis Assembly...

Page 42: ...coating 9 20700052G Bearing 698ZZ 10 25200170G Socket headness set screw M4 4L 11 25200100G head set screw_M3x6L 12 22801860G 4 9 both sides wheel J 13 22800924G y axis slideway 14 22800928G Tension p...

Page 43: ...00937G actions wheel stable axleP 39 22801860G 4 9 both sides wheel J 40 20700038G Bearing 684ZZ 41 24401001G guiding plate of spring 42 25200081G Socket head set screw_M2 5x6L 43 25200101G head set s...

Page 44: ...7G Tension fixing screw 65 24400997G Stopper board 66 25200205G Socket head set screw_M4x10L 67 22802955G X Axis double side mount 68 22800951G 4 4 5 interval pillar 69 25200101G head set screw_M3x6L...

Page 45: ...iption Please order this item 2 22802108G Lens carriage roconnect board 29005506G 12 22801996G Lens carriage Assembly V2 C180 13 22802046G Carriage reflector hold board 29004736G 14 29004736G Carriage...

Page 46: ...006010G 29 21100242G P H 2141 pin header 2 4pin 2 0mm 180 29006010G 30 22800955G carriage airflow valve 31 22802917G Lens carriage assist base 32 25200081G Socket head set screw_M2 5x6L 33 25200082G 9...

Page 47: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 47 VII Mirror 1 and Laser Tube Assembly...

Page 48: ...ZnSe Lens 0 75 29002528G 13 23300300G Lens carriage screw 29002528G 14 26000015G Flat washer d3xD8xt1 SUS 15 202003240G Prism Mounts Assembly 16 25200127G Pan head machine screw M3 8L 17 24400581G Mir...

Page 49: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 49 2 3 Spirit GLS GLS Hybrid I Top Cover for GLS GLS Hybrid...

Page 50: ...e screw M4 10L 14 25200115G Truss head machine screw M3 6L SUS 15 23300387G Plastic Embedded Pulls 16 25700015G Magnetic Switch 17 290068430G Keyboard Assembly 8051 F340 18 23400020G Control panel sti...

Page 51: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 51 II Mid Section for GLS GLS Hybrid...

Page 52: ...24402291G Working table Bracket 29004566G 14 22800130G Z axis screw thread 15 26000016G Flat washer 16 25200250G Socket head set screw M4x25 17 22801022G Z axis table screw 18 22000045G Magnet MC 12 1...

Page 53: ...N75E5 50 228036670G X axis 20 gear 51 25200090G Socket headness set screw M3 3L 52 21800003G EMI CORE CR 0175 RH001 RH17 5 28 5 9 5 53 25200149G Socket head set screw M3 12L 54 26000002G Spring washer...

Page 54: ...tic Switch 80 22802103G Engraving Platform 81 290068550G Ruler Set for X axis 82 290068560G Ruler Set for Y axis 83 290073850G Space ruler Set for Y axis 460 50 3 84 23300301G Top cover hinge 85 24100...

Page 55: ...on Spare Parts List Item no Part no Description Please order this item 1 24500037G power supply 150W LPP 150 12 2 24402277G base Chassis 3 24402293G base Left door 4 24402294G base Right door 5 244014...

Page 56: ...2G base Back door 17 24400663G plate Venus 18 22200022G FAN AD1212HB A71GL N LF DC12V 19 22200024G FAN DC12V AD1212HB 51 N LF 29003631G 20 22000106G Fan finger guard 12cm 008170 G12B8 4HA 21 23500015G...

Page 57: ...oot TNF 1 56 233013930G 2 5 PU Stand Wheel 25PUA R 57 233013940G 2 5 PU Stand Wheel with Break 25PUB R 58 22200022G FAN AD1212HB A71GL N LF DC12V 59 22200024G FAN DC12V AD1212HB 51 N LF 60 22000106G F...

Page 58: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 58 IV Base Section 1 for GLS Hybrid...

Page 59: ...96320G Laser bracket Assembly 1 9 236001680G Beam expender SPI F50 BECs 1064nm Fiber laser PT P00553 1 10 290096350G Power supply fixture 1 11 24401476G base protect board 1 12 244044070G LD Bracket 2...

Page 60: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 60 V Base Section 2 for GLS Hybrid...

Page 61: ...2L 5 6 228040070G Laser Bracket 1 7 228040080G Laser front board 1 8 244044080G Laser Bracket 1 9 25200205G Socket head set screw M4 10L 6 10 228040090G Mirror Bracket 1 11 25200119G Socket head set s...

Page 62: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 62 VI Base Section 3 for GLS Hybrid...

Page 63: ...8G Socket head set screw M3 10L sus coating 2 6 202003240G Prism Mounts Assembly 2 7 22800914G mirror pin 2 8 290096370G Beam Combiner 1 9 25200149G Socket head set screw M3 12L 4 10 290077670G 1st mi...

Page 64: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 64 VII X Axis Assembly for GLS GLS Hybrid...

Page 65: ...oof lid 15 20600159G Close Kevlar Belt U2GT 180 10 16 228036670G Motor Gear P20 290083910G 17 23100022G DC MOTOR TS3727N75E5 290083910G 18 23300584G Hex Screw M3 0 40mm 19 228033300G X Axis between be...

Page 66: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 66 VIII Y Axis Assembly for GLS GLS Hybrid...

Page 67: ...adness set screw M4 4L 11 25200100G head set screw_M3x6L 12 22801860G 4 9 both sides wheel J 29004278G 13 22802104G y axis slideway 14 22800928G Tension pully shaft 15 22800936G transmission wheel set...

Page 68: ...081G Socket head set screw_M2 5x6L 43 25200101G head set screw_M3x6L 44 24403745G protected pad 45 206001950G Y axis Open Kevlar Belt FHT 2 L1522 W12 46 25200205G Socket head set screw_M4x10L 47 25500...

Page 69: ...e side mount 68 22800951G 4 4 5 interval pillar 69 25200101G head set screw_M3x6L 70 22801859G 4 9 unilateral Wheel J 29004278G 71 20700038G Bearing 684ZZ 72 22800952G 4 11 small roller screw 73 22800...

Page 70: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 70 IX Carriage for GLS GLS Hybrid...

Page 71: ...00363G Auto focus pin cover 26 24100364G Auto focus pin cover 27 228032120G G Probe Extension 28 23800326G AUTOFOCUS PCB for CLS 051 NH02 009944 K086 2015 29006011G 29 21100242G P H 2141 pin header 2...

Page 72: ...no Description 1 25200214G Socket head set screw M4 12L 2 22801773G Laser main base 3 22900048G Synrad V30 Laser Tube 3 22900058G Coherent C 30 Laser Tube 3 22900051G Synrad V40 Laser Tube 3 22900059G...

Page 73: ...US 29002528G 15 202003240G Prism Mounts Assembly 16 25200127G Pan head machine screw M3 8L 17 24400581G Mirror holder 29001109G 18 29001109G Red Beam Mirror Assembly 19 29002609G front board dip cotto...

Page 74: ...chanics and connections we ve generated a series of part numbers for service please check the S N of machine and refer to below chat to order corresponding power supply assembly The S N parenthesized...

Page 75: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 75 Chapter 3 Electrical System 5272 V3 M B 3 1 Spirit GLS Hybrid CO2...

Page 76: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 76 3 2 Spirit GLS Hybrid Fiber CO2...

Page 77: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 77 3 3 Spirit...

Page 78: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 78 3 4 Spirit LS...

Page 79: ...motor Black JP37 Driver Board JP10 Stepper motor 4 pin White JP31 Driver Board JP3 Doors 6 pin White JP6 MainBoard J5 USB Port 5pin White JP41 Driver Board JP23 3 pin White JP53 N A Driver Board JP24...

Page 80: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 80 5206e Mainboard 5272Mainboard V2 Red is mainboard Green is Driver Board...

Page 81: ...board are below Most of the cables connect to 5272 and 5272 V2 main boards are the same same position The upgrade process below shows only the difference cable connections All other cables connect to...

Page 82: ...V 6 82 5272 mainboard V3 A 1 J67 RS 232 port 3 A 2 J68 RS 232 port 4 A 3 U43 Fiber Connector A 4 J69 Extender I O port A 5 J70 Extender I O port A 6 J59 UART port for Debug A 7 J54 Ethernet A 8 J17 Et...

Page 83: ...oard The parts for upgrading to 5272 V2 main board are below 244055890G USB disk board adaptor 290097210G M5272 V2 Main board 25200115G 8 Truss head screws 221000060G Fiber cable 290098980G M5272 V2 D...

Page 84: ...6 84 Remove the original USB adaptor and change to USB disk board adaptor The mounting screw red circles use original two screws Use Truss head screws 25200115G_GCC send to mount the USB disk board s...

Page 85: ...ble 209027890G is connected on below position see two yellow circles below The Wafer cable 209027890G is connected to below position see the green arrow pointed It needs to remove the cover of extensi...

Page 86: ...Fiber cable should be separated for 6cm so the fiber cable can plug all the way down into fiber connector And then push the black lid red arrow pointed inside so the fiber cable can connect to fiber...

Page 87: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 87 To make sure the fiber cable is connected correctly Turn on machine and see if the fiber connector LED On connects to Off and Off connects to On...

Page 88: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 88 Chapter 4 Components Replacement 4 1 Control Panel Changing Process Dismount 2 screws of top cover M4 8...

Page 89: ...rit LS Spirit GLS Maintenance Manual V 6 89 Lift the top cover Please turn the safety lock switch to LOCK status according to the direction shown on the sticker see picture to avoid the collapsing of...

Page 90: ...V 6 90 Dismount 4 screws for cover of control panel and ground cable screw After control panel cover is removed there are 4 screws needs to be removed and the five cables in the red circle Then the co...

Page 91: ...he back panel see red circle below Loosen the screws and remove the 2 power supplyAC side cable blue circle below Remove the DC side 2 cables red circle below Dismount 6 screws on the power supply pan...

Page 92: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 92 4 3 X Motor Auto Focus Cable Changing Process Dismount 2 screws of top cover M4 8...

Page 93: ...rit LS Spirit GLS Maintenance Manual V 6 93 Lift the top cover Please turn the safety lock switch to LOCK status according to the direction shown on the sticker see picture to avoid the collapsing of...

Page 94: ...GLS Maintenance Manual V 6 94 Dismount 3 screws of x motor cover M3 6 Dismount 3 screws of x motor idle pulley Blue circle below Dismount 4 screws of X motor M3 10 red arrow below and the x motor cabl...

Page 95: ...Maintenance Manual V 6 95 For changing auto focus cable first remove the auto focus cable from x motor pcb see red circle below On lens carriage side remove the auto focus cable also it is tight so u...

Page 96: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 96 Pull out some joint will be easier to change auto focus cable...

Page 97: ...7 4 4 X Rollers Changing Process The estimated life of a set of rollers is about 500 working hours Dismount 4 screws on the top cover of carriage see red arrows below To change rollers simply remove t...

Page 98: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 98 Unscrew the following screws to remove the A roller...

Page 99: ...y axis synchronizer bar the red arrows pointed need to remove the screws of synchronizer bar holders and they are at the bottom the yellow arrow pointed Remove the 4 screws of y motor holder the red...

Page 100: ...ve up a little So the y motor belt is loosen also and can be removed The y motor belt can move cross the synchronizer bar and holders The y motor belt can be removed or changed new one 4 6 Y Rollers C...

Page 101: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 101 Unscrew the following screws to remove the A roller...

Page 102: ...nce Manual V 6 102 4 7 GLS Hybrid CCD Installing Process Prepare CCD and two screws and open the top cover of lens carriage Mount the CCD on the grooves top and bottom of x axis rail and tighten the t...

Page 103: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 103 Mount two screws the two red circles below and connect CCD to lens carriage Connect CCD two cables to top of CCD pcb See two circles below...

Page 104: ...with Synrad laser tubes and also there are 30W 40W models with Coherent Deos laser tubes and 80w 100w with GT series 5 2 How to measure the power output of a laser tube In order to measure the power...

Page 105: ...ctioning of the machine If the laser beam is not aligned correctly the beam path will be shifted or tilted and both rastering and vectoring quality will be affected Step 1 Unscrew the back panel of th...

Page 106: ...case place a piece of masking tape before the tube entrance fire laser and adjust Mirror 1 so that laser passes through the center of the opening Step 3 Place a masking tape on the opening before Mirr...

Page 107: ...working area Fire the laser and adjust Mirror 1 so the laser passes through the center of the nozzle opening Repeat for all 4 corners of the working area After adjusting Mirror 1 you may have to re ad...

Page 108: ...e laser beam will pass through beam combiner without being blocked 1064nm Mirror CO2 Mirror panel 1064nm Mirror 1064nm mirror part number Mirror Assembly 29005029G Tune beam combiner angle by adjustin...

Page 109: ...on 5 3 2 Basic Beam Alignment above From step 1 to step 4 5 4 Setting tickle pulse on Spirit Series machines equipped with Synrad laser sources By nature Synrad laser sources require a tickle pulse to...

Page 110: ...ftware 6 1 How to upgrade firmware GCC machines require a firmware uploader program to upload the firmware of machine through USB Parallel port 6 1 1 The Firmware Uploader can be downloaded from GCC D...

Page 111: ...Manual V 6 111 6 1 2 Firmware can be downloaded from GCC Distributor Club http gccf gcc com tw distributor login aspx 6 1 3 Check the version of firmware installed on the machine and the mainboard ty...

Page 112: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 112 b Select Information c Press Down arrow key to enter the information page the firmware version and mainboard type will show...

Page 113: ...X 1 03 01 S290LS 3 02 05 VenusII 1 03 06 C180II 1 03 07 Mercury III 3 03 02 MG380Hybrid 1 03 06 Step1 Refer to below chart turn on the machine with pressing and holding the corresponding button the ma...

Page 114: ...able between PC and Laser machine then run firmware uploader Step 3 Pull down the dropdown list of Select a port select the port you want to use to upload the firmware according to what you did on Ste...

Page 115: ...S Maintenance Manual V 6 115 Press Open to select the firmware file Step 5 Press the Start button the upgrading process will start wait until the process is done the machine will reboot automatically...

Page 116: ...new firmware installed refer to the dividing line chart at 6 1 4 and machines with 5272V2 5272V3 mainboard equipped please follow below step 1 step 5 to finish the firmware upgrade Step 1 Press and h...

Page 117: ...GLS Maintenance Manual V 6 117 Step 3 Pull down the dropdown list of Select a port select Common USB XXXX Step 4 Press the button Browse and select the firmware file you want to upload Press Open to s...

Page 118: ...the proper USB mode on GCC Laser Machine and printer port setting of windows system For older machine only refer to 6 1 4 Step 1 Check loader version installed on the machine Press and hold F4 on Con...

Page 119: ...ommon USB mode Common USB mode Old GCC USB mode X SGX GLS New GCC USB or Common USB mode Common USB mode Old GCC USB mode X Mercury Parallel X Mercury II III New GCC USB or Common USB mode Common USB...

Page 120: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 120 II Select Machine setting III Select Usb setup wizard...

Page 121: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 121 IV Choice the USB mode you want to use and save it Printer port setting I Start Settings Printers and Faxes to enter printers page...

Page 122: ...irit LS Spirit GLS Maintenance Manual V 6 122 II Right click on the printer you want to set the port and select Properties III Turn to Port tab select the proper port you want to set in this case it s...

Page 123: ...se PCL command error Solution Check the output file command Message WARNING SmartGUARD fire alarm system is activated please reboot machine Cause Flame detected by SmartGUARD Solution Reboot the machi...

Page 124: ...ss any key to stop cause PCL command of printing file is not defined Solution Check the PCL command Message Error Please make sure the work piece or carriage within work area Cause The design object i...

Page 125: ...e Cause SmartMEMORY is not installed Solution Install the SmartMemory Message X motor malfunction For service please contact your local distributor Cause X motor is abnormal Solution Verification 1 Ch...

Page 126: ...warming up Solution Wait for the laser tube warm up Message Please install the Auto Focus pin first before performing Please press any key to stop Cause Auto Focus pin is abnormal Solution Check Auto...

Page 127: ...Close Door and press BACK to operate Cause Top cover is opened while a job is running Solution Verification 1 Check if the top cover is opened 2 Check if the Door sensor worked fine Solution 1 Close t...

Page 128: ...e Auto Focus disabled Please use the and keys to move the working table Cause Auto focus function is disable please up down the table manually Solution Check Auto focus function Message WARNING Machin...

Page 129: ...SB storage is plugged or try to replug again Message No Valid File Cause File name is Chinese version or there is no prn and or plt file mode under the folder Solution Change file name to be English o...

Page 130: ...tube via control panel in real time System will show the laser warning message on the control panel to remind users when the voltage or temperature is abnormal Set Lens Page Relevant Buttons Function...

Page 131: ...yellow is the initialization light This light turns on when the machine is turned on It will turn off after the initialization process If it stays on then mainboard is damaged The LEDs circled in pur...

Page 132: ...Maintenance Manual V 6 132 7 3 2 5272 mainboard B D1 LED for USB Connection Indicator LED on USB Connection LED off USB Disconnection C D2 FPGA Download Done Indicator LED on FPGA Download Done LED o...

Page 133: ...6 133 D RESET Indicator LED on M B RESET LED off normal mode D 1 D8 M B RESET Indicator D 2 D9 D B RESET Indicator Light M B RESET Dark normal mode E Power Ready Indicator LED on Power Ready LED off P...

Page 134: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 134 E 2 D9 M B 2 5V Power Indicator E 3 D10 M B DDR 2 5V Power Indicator E 4 D13 D B 5V Power Indicator...

Page 135: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 135 E 5 D12 D B 3 3V Power Indicator F Door Open Indicator LED on Door Close LED off Door Open F 1 D20 Door Open Indicator 1...

Page 136: ...Spirit Spirit LS Spirit GLS Maintenance Manual V 6 136 F 2 D21 Door Open Indicator 2 F 3 D22 Door Open Indicator 3...

Page 137: ...ights or blinks when the controller is in a Fault state LASE LED Red Lights with varying brightness whenever RF power is generated POWER Green Lights cw whenever DC power is applied INTERLOCK Yellow L...

Page 138: ...chine after the machine is boot a file with name Burn_In_Test will be generated and output automatically this file will permanently run unless user stop it 7 4 4 Hardware Test To enter the Hardware Te...

Page 139: ...ok or Test fail X motor test checks that the X motor is functional by asking user to use the keys on the control panel to move the pen carriage along the X axle Y Motor Test Z Motor Test Y motor test...

Page 140: ...he X and Y sensors are functional by asking the user to manually move the pen carriage towards the X and Y sensor flags Buzzer Test Dual Head Test Buzzer test checks if the following items are functio...

Page 141: ...re all functional The system buzzer will beep and the yellow door led on control panel will turn to on once any door of the machine includes top cover front door back door is opened if it s functional...

Page 142: ...t the USB port is functional by asking the user to send a file through the USB port AFocus Sensor Test Laser Test AFocus Sensor Test checks if the sensor of AutoFocus pin is functional the sensor will...

Page 143: ...Interface Test LCM Key test will test the functionality of the keys on the keypad LCM Interface test will display a series of different shapes on the LCM to allow user to detect any malfunction on th...

Page 144: ...2 Check if the control panel has some error message when the shifting happens 3 If above two items are checked and this symptom happen randomly it should be firmware bug please download the latest fi...

Page 145: ...Check if the x motor flat cable is broken somewhere or change another x motor flat cable 2 Check if the screws under x motor cable are too sharp or too high and rub the x motor flat cable 3 Check if t...

Page 146: ...alization process and shows X motor malfunction there are four parts could be the reason X motor main board x motor pcb and x motor flat cable The logic is that main board needs to control x motor and...

Page 147: ...ture the engraving job is Ok so this symptom has nothing to do with mechanical Software is much less possible because the engraving texts are all OK and does not shifting problem If you take a good lo...

Page 148: ...lines that means the laser tube has problem and need to be repair or replaced Explain From GCC experience the extra lines on both side of engraving job are what we called bleeding That means the laser...

Page 149: ...r with a Flexible Nozzle Only to be used in and around the work table and motion system Lubrication syringe Supplied Cotton Swabs Supplied Lens Cleaner Supplied 1pc Local supply is suggested Lint Free...

Page 150: ...inear rail on Spirit LS and Spirit GLS must to be ordered from GCC LaserPro and its authorized dealers Other unknown grease may damage the rail s life time and performance Always clean and lubricate t...

Page 151: ...otton swab to clean the linear guide make sure to clean top bottom and surface of linear guide 8 Use clean oil on cotton swab and then grease on linear guide including top bottom and surface of linear...

Page 152: ...placing them back to the lens holders Refer to section 8 3 2 on how to clean the mirrors The following section will illustrate the location of the four mirrors found on the LaserPro Spirit Series for...

Page 153: ...tubes CO2 laser tube and Fiber laser tube in addition to above mentioned process to access and clean mirror 1 there is an extra mirror 1 for fiber laser module needs maintenance 1 Open slot cover loca...

Page 154: ...ing mirror 2 2 Unscrew the thumbscrew holding mirror 2 in place 3 Clean the lens in the proper manner 4 Place the mirror back to the optics holder after cleaning 5 Tighten the thumbscrew 6 Close and s...

Page 155: ...ach mirror for scratches smoke residue or debris If any residue or debris is present use the following steps to clean the mirrors 1 Hold the mirror with the reflective side up without touching the ref...

Page 156: ...ing procedure well 8 3 3 Removing and Cleaning the Focal Lens 1 Unscrew the three thumbscrews securing the lens carriage panel and remove the lens carriage panel to reveal the focal lens 2 Carefully p...

Page 157: ...ty If the focusing point is not on the correct focus point the power density will be lower and the laser beam will be bigger See Laser Optics Focusing lens image below The correct focus point is the p...

Page 158: ...ds to take different focusing positions for cutting In general focusing position is right on the surface for the thin materials However in order to get the better cutting quality for thick materials a...

Page 159: ...GLS Maintenance Manual V 6 159 For the relationship of cutting throughput and the power density there is a lot of information we can find from Internet One of the good examples is the Laser Material...

Page 160: ...e center of focus lens It s conventional to see some slant in the thick material cutting because of the mechanical accuracy and the lens focuses in then out Please refer to the diagram below If the Sl...

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