GCC Technologies Laser Pro DFS Installation & Operation Manual Download Page 7 | Manualshive

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Summary of Contents for Laser Pro DFS

Page 1: ...DFS Auto Feeder Installation Operation Manual Revision 04 08 2021 ...

Page 2: ...www GCCworld com 2 Revision History Date Remarks Reason 01 06 20 First Version 04 07 21 Second Version Update the connection method with DFS machine ...

Page 3: ...allation of Media Collection Tray for DFS 13 7 Control Panel and Function Key 20 8 Loading Paper 22 9 Operation Procedure 23 9 1 Level Sensor Adjustment for Feed Tray Height 23 9 2 Separator 23 9 3 Adjusting the Airflow 24 9 4 Pick up Pressure Roller Adjustment 25 9 5 Suction Air Adjustment 25 9 6 Double Detection Sensor 26 9 7 Reset Counter 26 10 Sensor Location 27 11 Operator s Trouble Shooting ...

Page 4: ...die cutting Each set comes with the media tray which collects completed cutting sheets 2 Specification Max Speed 34M 111ft min Max Paper Width 13 9 X19 7 353mmX500mm Paper Weight 120gsm 500gsm Min Paper Size 8 1 2 216mm Power Requirement 220V 50 60HZ 4 6A 2 3A Fuse Rating 6A Time Delay Dimension 32 4 x 30 8 x 47 1 823 x 782 x 1196mm Weight 305 lbs 120Kgs ...

Page 5: ...www GCCworld com 5 3 Accessories List Power Cord x1 Back Stop x1 Interface Cable x1 Product Manual x1 DFS Auto Feeder Product Manual ...

Page 6: ...ts Item Key Components 1 Case 2 Stand 3 Conrol Panel 4 LED Display 5 Emergency Stop 6 Feed Tray 7 Feed Stopper 8 Side Guide 9 Suction Fan 10 Pinch Roller Asm 11 Blower Fan 12 Level Sensor 13 Separator Index 14 8 pin Interface Connector ...

Page 7: ...www GCCworld com 7 5 Name Plate ...

Page 8: ...www GCCworld com 8 6 Installation Procedure 6 1 Intallation of Auto Sheet Feeder for DFS a Remove the right side PC window from the conveyor b Push the auto sheet feeder to insert with the DFS machine ...

Page 9: ...e height of the DFS to make sure the level of DFS and auto feeder are the same NOTE Clockwise Machine UP Counterclockwise Machine DOWN or Before Adjustment After Adjustment there is a height difference there is no height difference ...

Page 10: ...www GCCworld com 10 d Align the autofeeder with the lower panel Upper Panel Lower Panel Lower Panel ...

Page 11: ...ne and the auto feeder is in the correct position NOTE Please make sure the connected part is a little higher than the DFS auto feeder connected part need to be right above DFS conveyor This way is incorrect paper will be stuck f Put down the stopper to fix the auto feeder ...

Page 12: ...www GCCworld com 12 g Connnect the Signal Cable h Connect the Power Cable i Open the top lid of Auto Feeder and prepare to do calibation ...

Page 13: ...www GCCworld com 13 k Load testing paper m Turn on the feeder and press Test Run to deliver the testing paper n Make sure the top edge of paper is aligned with the alignment ruler ...

Page 14: ...the paper alignment by losing screw of the knob Please kindly make sure that both horizontal and vertical orientaion need to be aligned well o After alignment remove the testing paper alignment ruler also pull back the top lid of auto feeder ...

Page 15: ...www GCCworld com 15 f Put the bule PC window back g DFS Auto Sheet Feeder installation is completed ...

Page 16: ...lection Tray for DFS Accessory Kit A Main Panel with the screw set X1set B Supporting Panel with the screw set X1set C Stopper Panel X1pc D Alignment Panel X1pc E Connecting Panel X1pc F Stand X2pcs a Remove the left sided PC window from the conveyor ...

Page 17: ...www GCCworld com 17 b Assemble the Main Panel A with the Connecting Panel E c Assemble the Connecting Panel E with the Supporting Panel B ...

Page 18: ...www GCCworld com 18 NOTE Please don t tighten up the screws at this stage later we will need to fix the height by these screws with DFS machine e Assemble the stands of the Media Collection Tray ...

Page 19: ...www GCCworld com 19 d Assemble the stands on the Media Collection Tray e Loosen the screws from the bottom side of the DFS conveyor ...

Page 20: ...m 20 f Connect the Media Collection Tray with the conveyor of DFS as the below picture g Put down the stands h Fix the Supporting Panel B and tight up with the screws which are from the bottom side of the DFS conveyor ...

Page 21: ...www GCCworld com 21 i Adjust the position of the Connecting Panel E and fix with the screws j Place the Stopper Panel C as below picture k Place the Alignment Panel D as below picture ...

Page 22: ...www GCCworld com 22 m Put back the blue PC window n Intallation of Media Collection Tray is completed ...

Page 23: ...composition key Reset error message on the display Tray down to reload the media Air flow volume selection SP 1 Low SP 2 SP 3 SP 4 High Run one piece of paper to keep paper length in memory for jam burn timing control Each time paper length change Test Run must be performed Start or Pause the feeder ...

Page 24: ...count off 0100 Set batch count amount 100 0200 Set batch count amount 200 0300 Set batch count amount 300 0400 Set batch count amount 400 0500 Set batch count amount 500 Test level sensor height Reset counter Air suction volume selection SP 1 Low SP 2 SP 3 SP 4 High ...

Page 25: ...www GCCworld com 25 8 Loading Paper 8 1 Fan the paper and make in order to separate the sheets 8 2 Load the Paper Note The height of the paper stack should not exceedthe MAX level 8 3 Setting the Guides ...

Page 26: ...www GCCworld com 26 NOTE Please DO NOT adjust the paper width from the right side Please keep the circel part at the same position Distance 137mm ...

Page 27: ... to paper quality variance The elevator level should be adjusted as the following cases The machine has inconsistent feed Raised Level Sensor to higher 1 is lowest and 8 is the highest The machine feeds multiple sheets at once Set the level sensor lower 9 2 Separator The height of the separator should be adjusted as below The machine does not feed or skew feed Rotates the knob clockwise to lower t...

Page 28: ...ge blower volume by selecting from SP 1 for low to SP 4 for high The amount of airflow should be adjusted in the following cases The machine does not feed Hold then press to select larger setting to increase airflow The machine feeds multiple sheets at once Hold then press toselect a smaller setting to decrease airflow ...

Page 29: ...even pressure to both wheels by turning thumbscrews clockwise A piece of paper can be inserted under each wheel to check for even pressures 9 5 Suction Air Adjustment When performing Duplex coating the coated image facing down is very slippery reduce the suction air as required to help the pick up roller to feed the coated stock from the feed hopper There are 4 setting for the suction air SP 1 is ...

Page 30: ... 6 Double Detection Adjustment 10 7 1 Power OFFthe Feeder 10 7 2 Open the top cover 10 7 3Lift item 3 and Insert a piece of sheetwhich is going to be fed 9 7 Reset Counter Hold then press on to reset the counter on display ...

Page 31: ...etect feed hopper has paper or not S2 Feeding Sensor Make sure feeding is success S3 Exit Sensor Sense paper is conveyance to DFS Machine S4 Level Sensor Detect feed tray height S6 Suction Fan On Off Accurate feeding control S7 Sure Feed Sensor Make sure paper is sucked 100 by suction head 7 ...

Page 32: ...ff Index Sensor failed E007 Paper cannot reach to Sure Feed Sensor 1 Lever Sensor too low adjust the senor height 2 Sure Feed Sensor failed E008 Sensor 8 keeps seeing Actuator 1 Sure Feed Sensor Trigger malfunction 2 Sure Feed Sensor failed Ld Er Cover not closed or in place Close the cover db Er Double feed 1 Adjust the level sensor lower 2 Raise separator dA Er Test Run is not complete Press Tes...

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