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The glue level may require adjustment
when the thickness of the book or pad
varies. Use the following book spine
illustrations for guidelines.

• Increasing the holt-melt glue when

• Decreasing hot-melt glue when

• Adjusting the glue level:

1. Turn the glue adjustment lock knob

counter clockwise to loosen.

2. Increase the amount of glue by sliding

the knob to the right at the appropriate
position.

Decrease the amount of glue by sliding
the knob to the left at the appropriate
position.

3. Turn the knob clockwise to 

lock the setting

Note that the thickness of the cover
sheet is an important factor for you to
make a good spine. Use only the
suitable thickness of the cover sheet
associated with the appropriate glue-
meter position to make a good book.

The nipping pressure control knob is
located on the left-side of the machine
(next to the power switch). It allows you to
adjust the nipping pressure based on the
thickness of the books and the quality of
the book spine. Normally the thinner the
books, the more the nipping pressure. 
The factory setting is set to the mark 
on the scale.

• Turn the knob clockwise to increase the

nipping pressure when round spine
occurs or making thinner books.

• Turn the knob counter clockwise to

decrease the nipping pressure when 
nail head spine occurs or making 
thicker books.

GLUE ADJUSTMENT

GLUE ADJUSTMENT

NIPPING PRESSURE CONTROL

Hollow

Round

OR 

Too much

glue on 

both sides

Nail head

OR 

Min

Max

GLUE
SCRAPER

SPINE OF BOOK

MAX.

Min

Max

GLUE
SCRAPER

SPINE OF BOOK

MIN.

CAUTION: GREAT CARE MUST
BE TAKEN WHEN HANDLING
HOT MOLTEN GLUE. BE SURE
NOT TO PLACE AN EXCESSIVE

AMOUNT OF GLUE IN THE TANK AT
ONE TIME. KEEP IT AT SUCH A LEVEL
THAT THE GLUE WILL NOT GO OVER
THE MAX. LINE IN THE TANK WHILE
THE APPLICATION DRUM IS
ROTATING. THIS WILL PREVENT GLUE
FROM SPILLING OUT OF THE TANK.

Glue Replacement:

WARNING: DO NOT ATTEMPT TO
REMOVE THE DRAINING TRAY
UNTIL THE GLUE COOLS DOWN.

1. Warm up the PF-3200 as described in

the STARTUP section on page 5.

2. Make sure the draining tray is covered

by Aluminum foil and positioned
underneath the glue tank so that the
tank drains into it.

3. Use the 6 mm Allen wrench to open

(Counter Clockwise) the glue drain plug,
which is located on top of the glue tank.

4. Close (Clockwise) the glue drain Allen

screw when the glue stops flowing. 
Wait until the draining tray cools down.
Carefully empty the draining tray and
put a new Aluminum foil on it.
Reposition tray and continue draining
the glue tank.

5. Fill the glue tank with new glue up to

the Max. line.

6. Remove the glue drain tray and discard

the cold solidified drained glue.

Note that it’s not necessary to drain the
glue frequently if the machine is used
constantly under normal working
conditions. However, in case the glue has
been left unused for a long period of time
with the unit in the “ON” position, and the
quality is found to be unacceptable, use
the glue replacement procedures or call
your authorized dealer.

REPLENISHING THE GLUE TANK

Summary of Contents for PF3200

Page 1: ...Operation Manual Perfect Binder Model No PF3200...

Page 2: ...the PF 3200 Binder only for its intended purpose of binding paper and covers according to the indicated specifications Before operating the machine make certain that the PF 3200 is placed on a secure...

Page 3: ...an EMA a charge for time and labor would result from every normal maintenance or repair service call An EMA for your PF 3200 eliminates this possibility by providing you with a low fixed annual cost f...

Page 4: ...eanwhile the LED DISPLAY of the control panel will display and flash the STOP symbol 2 Correct the problem Then turn the EMERGENCY stop button to the right in order to reset the machine The START LED...

Page 5: ...255 LBS 116 Kg Machine Dimension 46 L x 22 W x 15 H 1150x560x370mm SPECIFICATIONS Name Specification Quality Cover Sheet Holder 1 Bottom Cover 1 Screw Driver 6 150mm 1 Hex Wrench 0 16 4mm 1 Hex Wrenc...

Page 6: ...clamp station as shown Then reinstall the screws in clamp station Step 2 Remove two red shipping brackets that are located around the nipping station as shown Step 3 Slide in the glue draining tray un...

Page 7: ...Operating status 3 Perform self test and stir the hot melt glue 4 Error messages Clears the display counter for books bound Displays the current total amount of binding Indicates the START button is r...

Page 8: ...temperature has reached the working temperature PF 3200 performs the self test and stirs the melting glue 6 PF 3200 is ready for bookbinding and set to MANUAL mode for your desired operation At this...

Page 9: ...3200 and the LED display of the control panel will display and flash LOAD COVER 3 Center the cover sheet and adjust the side guide Measure the width of the book plus half the thickness of the spine Th...

Page 10: ...tion Having completed one bound book the LED display of control panel will count once for the total binding amount as shown Then the control panel will display and flash LOAD BOOK for binding next boo...

Page 11: ...splay again C Press the START button The LED DISPLAY of control panel will show the sign The clamp station will move to the left side of PF 3200 and will remain there 4 Place the cover sheet onto the...

Page 12: ...ce for the total binding amount as shown The PF 3200 will flash LOAD BOOK display 5 Place the same thickness of book block onto the clamp as the label instructions on the clamp The clamp station will...

Page 13: ...ion will automatically move back to the right position and display BIND C Wait for a few seconds until the LED display of control panel displays PUSH OPEN as shown 4 Then press the OPEN button to open...

Page 14: ...lue tank to the working temperature then the READY LED will be lit and waiting for your desired operation Note that you have to wait a few minutes when LED displays WARM00 status The glue tank of PF 3...

Page 15: ...OR Too much glue on both sides Nail head OR Min Max GLUE SCRAPER SPINE OF BOOK MAX Min Max GLUE SCRAPER SPINE OF BOOK MIN CAUTION GREAT CARE MUST BE TAKEN WHEN HANDLING HOT MOLTEN GLUE BE SURE NOT TO...

Page 16: ...lue that might be on the nipping plates and plate surfaces 4 Press the START and CLEAR keys the clamp station will return to its home position Open the clamps to the maximum position 5 Turn the PF 320...

Page 17: ...lowed by START button to recover the factory settings CAUTION WE ONLY RECOMMEND YOU TO CHANGE TR1 SETUP FOR TIMERS Name Default Time Range Description TR1 4 sec 2 0 10 sec TR2 1 sec 0 5 5 sec TR3 2 se...

Page 18: ...General Binding Corporation Northbrook IL 60062 4195 http www GBC com Printed in the U S A Rev A1 GBC Part 7301322...

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