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SERVICE MANUAL

Ci8CDOC� 2700

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Final Assemhll'.. No.

Service Manual PIN 6001112

DQcuseal 2700

115V

1710801

Australia

1710831

Europe

1710811

Swiss

1710841

UK

1710821

Japan

1710851

Docuseal 3100

115V

1710861

Australia

1710891

Europe

1710871

Swiss

1710901

UK

1710881

Japan

1710911

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Summary of Contents for Docuseal 2700

Page 1: ...ssemhll No Service Manual PIN 6001112 DQcuseal 2700 115V 1710801 Australia 1710831 Europe 1710811 Swiss 1710841 UK 1710821 Japan 1710851 Docuseal 3100 115V 1710861 Australia 1710891 Europe 1710871 Swi...

Page 2: ...d to laminate items using 1 5 mil or 3 mil GBC Nap II laminating film The Safety Shut Down feature cuts power to the heaters ifthe laminator is left idle for more than two hours Before using the Docus...

Page 3: ...INATING SPEED MAXIMUM THICKNESS HEATING SYSTEM DIMENSIONS WEIGHT SAFETY AGENCY APPROVALS 120V 10 60Hz 230V 10 50Hz 120V 11 6 Amps 230V 6 Amps 15 Minutes 27 inches 9 8 ft min 3 mil 75 micron Heat Shoes...

Page 4: ...atures in excess of300 F Keep hands and fingers away from the path ofthe sharp film cutter blade located at the film exit Do not place the laminator on an unstable cart stand or table An unstable surf...

Page 5: ...east 30 high to assure comfortable positioning during operation All four rubber feet should be on the supporting surface Connect power cord to an appropriate power source Avoid connecting other equipm...

Page 6: ...side up Shiny side of film should be against the heat shoes Gloss slde against ___ HeatShoes __ Use the alignment guides on the film shaft be certain that the top and bottom rolls are aligned properl...

Page 7: ...shed product The film tension is set at the factory and adjustments should not be necessary See section 6 0 Adjustments for film tension adjustment procedure 4 5 Operation Tum the power switch on The...

Page 8: ...ISPLAY CIRCUIT SCHEMATIC en IWI I IV 1 TO MAIN PCB 111 11V READY VREF Ill DZ HIOH_RMP ONO 1N4141 n SPEED1 IKF IPEED2 SPEEDl IIOTICON 120 I IV IKI T IIEADY POWER Dl ICM IN4141 Ill n awz l IV 1 J Q K E...

Page 9: ...s oTROUBLESHOOTING 5 2 MAIN CIRCUIT SCHEMATIC I I l l 1 i ii l i I l l i u a 1 t l l ii ii d i i J a il a 11 1 O 2 L h i i i g I I I I N 19 J I i d l n n n I I t I I i i Ii i O Ii i 2 I...

Page 10: ...STAT NO 2 UPPER HEATER NO 3 LOWER HEATER NO 4 POWER CORD NO 5 CIRCUIT BRAKER NO 6 POWER SWITCH NO 7 MOTOR FOR CIRCUIT BREAKER NO 8 TRANSFORMER GM766O XX NO 9 IHERMOCOUP E NO 1O FRONT PLATE MICRO SWITC...

Page 11: ...eater Power Cord Circuit Breaker Power Switch Fuse Block s oTROUBLESHOOING NO 13 0 Cl 0 CD D CD CJ I I I gg g Q Il X EH NO 7 0 ITEM 8 9 10 11 12 13 14 NO 14 0 0 NO 9 fflC lft G111011 o 0 NO 12 DESCRIP...

Page 12: ...onnected At the slowest speed the voltage should be 8 7 DC Atthe highest speed there should be 28 volts fl Fig B 14 to 15 volts AC when measured at black blue 14 5 volts AC when measured at wire 1 and...

Page 13: ...Resistance is 18 to 20 ohms when measured the molex connector Control Panel Board 0 Ohms at the slowest speed and 18 K ohms at the fastest speed when measuring across A and B a 18 K ohms at the Slo e...

Page 14: ...may or may not be adequate depending upon the intended use of the finished laminate Smooth surfaces such as photographic metallic and plastic are difficult to laminate since no fibers are exposed for...

Page 15: ...olls and enter the laminator The film tension is provided by two adjustable brake assemblies located on the left side frame The upper and lower brake assemblies restrict or drag the respective supply...

Page 16: ...Motor Defective Main PCB Defective Transformer Loose connection Infrared heater open Defective Heat sensor Defective TCO Defective Main PCB Left idle for 2 hours SOLUTION Plug into outlet w power Conn...

Page 17: ...not calibrated properly Main PCB defective Defective LED on control panel Insufficient Heat Defective heat sensor TCO is open Switch on main PCB is in I position SOLUTION Adjust film tension Clean hea...

Page 18: ...Excessive heat Film tension not adjusted properly Insufficient heat Uneven film tension Media being laminated contains moisture Output cannot exit laminator freely Roller are contaminated with adhesiv...

Page 19: ...first remove the roller drive gear 6 1 3 Upper Heat Shoe Removal Remove left and right side covers and center shield Disconnect heater wires Remove screws from the ends ofthe heat shoe pivot shaft Li...

Page 20: ...e film roll until the lever engages the mechanism 2 While holding the lever in place rotate film roll clockwise to increase film tension or counter clockwise to decrease film tension 3 Release the lev...

Page 21: ...nnect the blue thermostat wire from the PCB 6 Set V OM to measure DC voltage 7 Locate test points on PCB and connect clip on leads from V OM to test points refer to wiring diagram in Section 5 0 8 Loc...

Page 22: ...by adjusting SV 2 Turn SV 2 clockwise to decrease heat and counter clockwise to increase heat Adjust SV 2 in turn increments then wait 5 10 minutes for the heat to stabilize and check temperature with...

Page 23: ...ivot upward Loosen the thumb screws on the left and right sides to lower the bottom heat shoe 7 3 Heat Shoes The heat shoes are Teflon coated and can be cleaned with a soft cloth Abrasive cleaners sho...

Page 24: ...DOC 2700 Parts List GBC IS AN ACCO BRANDS COMPANY...

Page 25: ...0121 1188 4 604030417 5 604020354 6 601211187 8 0 PARTS Figure 8 0 UPPER HEAT SHOE ASSY DESCRIPTION InfraredHeater Upper Heat Shoe Lever R Upper Heat Shoe Guide Plate R Heat Shoe Upper Heat ShoeLever...

Page 26: ...Heater Wires 638001913 63800914 8 0 PARTS Figure 8 1 DESCRIPTION 130 C Thermostat Screw Thermostat Bracket Infrared Heater w o wires Heat Shoe Guide Plate RH Lower Screw Heat Shoe Heat Shoe Guide Plat...

Page 27: ...S O PARTS Figure 8 2...

Page 28: ...ure 8 2 DESCRIPTION Fuse holder 3 6 amp fuse For Older Machines 120v Transfonner 230v Transfonner DC Gear Motor Motor Mounting Bolt Upper Idler Roller Upper Idler Housing Shoulder Bolt Roller IdlerCen...

Page 29: ...8 0 PARTS Figure 8 3 I I Is l...

Page 30: ...22 703010111 8 0 PARTS Figure 8 3 DESCRIPTION Locking Clip Tension Adjust Plate Inside Tension Disc FrictionDisc Film Tension Spring Main PCB Roll Pin Film Tension Bolt Outside Tension Disc Power Swit...

Page 31: ...5 7 701090845 8 704090414 9 601310508 10 61301 1310 8 0 PARTS Figure 8 4 DESCRIPTION Blade Rail Roller Bushing Rear Roller Centered Pin Rear Roller Hex Head Bolt Shoe Hinge Pin Roll Pin Microswitch Mi...

Page 32: ...S O PARTS Figure 8 5...

Page 33: ...13 61301 1317 14 604034874 15 601230454 8 0 PARTS Figure 8 5 DESCRIPTION Film Screen Guide RollerTensionNut Roller Tension Lever L Roller Tension Lever R Roller Tension Bolt Roller Tension Spring Sid...

Page 34: ...8 0 PARTS Figure 8 6 PIN 638001907 Ribbon Cable From Display P C B To Main P C B...

Page 35: ...11 7 701070156 8 706011024 9 604020353 10 80210241 1 1 1 703021001 8 0 PARTS Figure 8 6 DESCRIPTION Tension Lever R Set Screw 20 T Chain Gear 12 T Chain Gear Chain Talce Up Shoulder Bolt Chain Control...

Page 36: ...NO l 2 3 4 PART NO 613030527 604037021 613030211 802026712 8 0 PARTS Figure 8 7 DESCRIPTION Core Adaptor Bolt l Core Adaptor Film Shaft Side Cover Sticker COVER SCREWS 8 SHEET METAL FLAT HEAD QTY 4 4...

Page 37: ...ITEM PART NO NO 1 604022032 2 604022031 0 3 701 108131 4 613030613 5 604036017 8 0 PARTS Figure 8 8 DESCRIPTION Paper Guide Knob Paper Guide Paper Guide Bolt Feed Table Latch Feed Table QTY 2 1 2 1 1...

Page 38: ...ITEM PART NO NO 1 7011 10101 2 604022034 3 613050221 4 701104803 5 701090159 6 604022033 8 0 PARTS Figure 8 9 DESCRIPTION Nut Slitting Lever Slitter Blade Screw Spring Slitter Housing QTY 2 1 1 2 1 1...

Page 39: ...ITEM PART NO NO 1 8010425 2 801010722 Not 1722300 Shown 8 0 PARTS Figure 8 10 DESCRIPTION End Cap Carton Docuseal 2700 Instruction Video QTY 2 1...

Page 40: ...21 9 0 RECOMMENDED SPARE PARTS DESCRIPTION Infrared Heater Ass y Heat Shoe SensorAss y 3 6 Amp Flise 120v Transformer 230v Transformer DC Gear Motor Front Roller Friction Disc Circuit Breaker 12 amp 1...

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