GBC BOILER 1-4 K Instruction Manual Download

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BOILER 1

4 K

INSTRUCTION MANUAL

sio

. 2

Range

Ø 23 / 108 mm

(0,90”

—

4,25”)

G.B.C. Industrial Tools S.p.A.

Via Sandro Pertini 41/43 –

25046

Cazzago San Martino (Bs) –

Italia –

Tel. + 39 030 7451154 –

Fax. + 39 030 73 56 629

Summary of Contents for BOILER 1-4 K

Page 1: ...ILER 1 4 K INSTRUCTION MANUAL Versione 01 2016 Range 23 108 mm 0 90 4 25 G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 6...

Page 2: ...4 Intended Use Of The Machine 5 Technical Data 6 Machine Configuration Models 7 Machine Standard Equipment 9 Optional Equipment 10 Safety Prescriptions 11 Transport recommendations 12 Machine Stabili...

Page 3: ...quality system regulations UNI EN ISO 9001 SGS ITALIA S R L N IT 96 088 1996 This Manual is supplied together with the machine it makes reference to The customer may ap ply for further copies to G B C...

Page 4: ...dustrial Tools S p A and MSS obligations will cover the defect resolution the general maintenance and the inspection of the parts subject of the claim only The component replacement is at G B C Indust...

Page 5: ...ED ONLY BY SPECIALIZED OPERATORS WHO HAVE BEEN DULY TRAINED ON THE UNIT FOLLOWING TO A SPECIFIC FORMATION WE DO NOT ENVISAGE ANY REASONABLY PREDICTALBE MISUSE OF THE UNIT The machine shown in the draw...

Page 6: ...r 82 8 bar 124 116 Stroke mm inches 40 1 57 40 1 57 40 1 57 Pneumatic Motor Power Hp W 1 07 800 Air Consumption Nl min cfm 1000 35 31 Air Pressure Bar psi 6 8 87 116 Air Hose Connection Pollici inches...

Page 7: ...do al 1 7 4 della direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 BOILER 1 4 K BOILER 1...

Page 8: ...Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 The machine is supplied with Locking jaws complete kit from 23 to 108 mm one measure of which is already mounted on the unit 4 mm Allen Key 24 mm Doub...

Page 9: ...ccordo al 1 7 4 della direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 INTERCHANGEABLE EL...

Page 10: ...ons and all the instructions and that they are qualified to operate the unit Strictly attain to the indications given by the international symbols applies on the ma chine and or on its case Do not per...

Page 11: ...x480x240 Shipping Weight kg 35 Under 25 Kgs no lifting machines are required 1 Always wear protective gloves and eyewear 2 Always disconnect the machine from the power source during the setup 3 Always...

Page 12: ...x 39 030 73 56 629 Considering the mass of the machine no particular problem has been detected in regard to the operator safety By always using both hands for operating the machine the operator is una...

Page 13: ...Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Ensure the vane expansion nut is not abutted then unscrew the vane abutment cap and the vane abutment bush WARNINIG DO NOT MOVE T...

Page 14: ...Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Select the LOCKING JAWS according to the diameter of the pipe and install them on the expansion shaft as shown in the picture While holding the three...

Page 15: ...Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Screw back on clockwise the vane expansion bush all way down and then the vane expansion nut While...

Page 16: ...Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Select the BEVELLING TOOL in regard to the bevel you need to perform and insert it on the CHUCK lockin...

Page 17: ...06 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Connect the machine to the air hose Press the button lever up...

Page 18: ...S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 The machine feeding is actuated by turning the hand wheel clockwise as shown in the picture M...

Page 19: ...o Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 WARNING DURING THE OPERTIONS PAY ATTENTION NOT TO TOUCH THE LOCKING JAWS WITH THE TOOLS AS THESE MAY GET DAM...

Page 20: ...della direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Unscrew the vane abutment cap and...

Page 21: ...ne 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Screw the vane expansion nut until it s butted to the ma...

Page 22: ...macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Remove the vane expansion nut Remove the grub scre...

Page 23: ...al Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Remove the shaft by rotating the hand wheel clockwise Take the guiding shaft from th...

Page 24: ...p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Insert the expansion shaft in the machine and align it s lap joint with the hole of the cover c...

Page 25: ...irettiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Reassemble the grub screw and the grub sc...

Page 26: ...ols S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Insert the reduced expansion shaft By using a inserted in the vane expansion nut screw th...

Page 27: ...Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Select the correct locking jaws according to the ID of the pipe you need to work and place them in the shaft as shown in the picture While holding the th...

Page 28: ...direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Screw back on the vane expansion nut all...

Page 29: ...iva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Remove the vane expansion nut Remove the grub...

Page 30: ...ine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Remove the shaft by rotating the hand wheel clockwise E...

Page 31: ...p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Insert the tool abutment bush supplied with the elbow locking kit Take the shaft from the redu...

Page 32: ...S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Insert the elbow shaft in the machine and align its lap joint with the hole of the cover case...

Page 33: ...tiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Screw back in all way down the vane expansion...

Page 34: ...42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Slide in the elbow shaft Screw by using long nose pliers in the...

Page 35: ...e 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Slide the selected locking jaws in the expansion shaft Fi...

Page 36: ...2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Ensure the vane expansion nut is not abutted then unscrew...

Page 37: ...direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Screw back on the vane expansion nut all...

Page 38: ...G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Unscrew the vane expansion nut In replacement of the vane expansion nu...

Page 39: ...CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Screw the locking device and fix it in position with the counter n...

Page 40: ...ne 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 After having supplied the pneumatic locking device with...

Page 41: ...CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Slide the vane expansion shaft into the guiding shaft and screw it...

Page 42: ...30 73 56 629 After having supplied the pneumatic locking device with air keep the locking jaws pressed with your hand and move the lever upward to get the expansion shaft withdrawn in the machine If t...

Page 43: ...ro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 In the rear part of the locking device you shall now insert the stem and the two grub screws as shown in th...

Page 44: ...ccordo al 1 7 4 della direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Screw the grub scr...

Page 45: ...Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Insert the expansion shaft in the machine and align its lap joint with the hole of the cover case where you will want to insert t...

Page 46: ...2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Remove the locking jaws Ensure the vane expansion nut is n...

Page 47: ...direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Screw back on the vane expansion nut all...

Page 48: ...iva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Remove the vane expansion nut Remove the grub...

Page 49: ...al Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Remove the shaft by rotating the hand wheel clockwise Take the guiding shaft from th...

Page 50: ...s S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Assemble the reduction inside the locking device like you see here above In replacement of...

Page 51: ...ettiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Screw the locking device and fix it in posi...

Page 52: ...Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 By using a tongs inserted in the vane expansion nut screw the vane expansio...

Page 53: ...Tel 39 030 7451154 Fax 39 030 73 56 629 Select the correct locking jaws according to the ID of the pipe you need to work and place them in the shaft as shown in the picture After having supplied the p...

Page 54: ...ice you shall now insert the stem and the two grub screws as shown in the picture making sure not to move the expansion shaft by use the key to lock the nut in the back of the locking device After hav...

Page 55: ...2011 in accordo al 1 7 4 della direttiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Screw th...

Page 56: ...al Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Remove the screws from the motor flange Hold the motor and pull it applying a little...

Page 57: ...B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Insert the electric drive device making sure that the key on its shaft f...

Page 58: ...ed is supplied by G B C In dustrial Tools S p A only Perform a compressed air periodical cleaning on the threaded part of the guid ing shaft and in the rear part of the machine Always ensure that the...

Page 59: ...e does not run properly Check the condition of the shaft and verify it to perfectly spins around its axis of rotation The machine does not bevel Check the beveling tools condition and ensure that the...

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GBC BOILER 1-4 K, Instruction Manual

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