Gazelle with BOSCH System User Manual Download Page 2

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GAZELLE USER MANUAL

BOSCH SYSTEEM

TABLE OF CONTENTS

INLEIDING

SAFETY 5

1.1

GENERAL

1.2

LEGAL REQUIREMENTS

1.2.1 Significance for the user 6

1.2.2 Safety and warranty 6

1.2.3 Disposal 6

1.3 BATTERY

1.4 CHARGER

1.5 DRIVE UNIT

1.6 MAINTENANCE AND REPAIR

1.7 TRANSPORTING THE BIKE 9

1.7.1 Transporting the bike by car

1.7.2 Transporting the bike by train 9

1.7.3 Transporting the bike by air

BIKE CONFIGURATION 10

QUICK START 11

BATTERY 13

4.1    REMOVING THE BATTERY 13
4.2    INSERTING THE BATTERY 13
4.3    CHARGING BATTERY

4.3.1

Charging process 15

4.4 BATTERY INFORMATION SYSTEM

4.4.1 Checking charge status 16

4.4.2 Checking capacity 16

4.5    BATTERY MANAGEMENT 16
4.6    WARRANTY AND SERVICE LIFE 16
4.7    FAULT CAUSES AND REMEDIES

DISPLAY AND CONTROL UNIT 18

5.1 DISPLAY

5.1.1 Charging display 18

5.1.2 USB connection 18

5.1.3 Fitting and removing display

5.1.4 Fitting and removing display 19

5.1.5 Switching system on and off 20

5.1.6 Assistance read-out 20

5.1.7 Battery charge status read-out 20

5.1.8 Speed and indication functions 21

5.1.9 Resetting values

5.1.10

Showing and changing basic

settings

5.1.11 Switching the Lighting On/Off 22

5.2 CONTROL UNIT 23

5.2.1

Walk assist

CHARGER 25

6.1 CONNECTING CHARGER TO MAINS

6.2  CHARGING 27
6.3    CHARGING THE REMOVED BATTERY   26
6.4    CHARGING THE BATTERY ON

THE BIKE

6.5 FAULT CAUSES AND REMEDIES

Summary of Contents for with BOSCH System

Page 1: ...USER MANUAL GAZELLE WITH BOSCH SYSTEM ...

Page 2: ... 4 4 1 Checking charge status 16 4 4 2 Checking capacity 16 4 5 BATTERY MANAGEMENT 16 4 6 WARRANTY AND SERVICE LIFE 16 4 7 FAULT CAUSES AND REMEDIES 17 5 DISPLAY AND CONTROL UNIT 18 5 1 DISPLAY 18 5 1 1 Charging display 18 5 1 2 USB connection 18 5 1 3 Fitting and removing display 18 5 1 4 Fitting and removing display 19 5 1 5 Switching system on and off 20 5 1 6 Assistance read out 20 5 1 7 Batte...

Page 3: ...ICE LIFE 29 9 RANGE 30 9 1 INTERACTION OF THE EBIKE SYSTEM WITH THE BICYCLE GEARS 31 10 DIAGNOSING AND REMEDYING FAULTS 32 11 CLEANING 34 11 1 BATTERY 34 11 2 MOTOR 34 11 3 DISPLAY 34 11 4 CONTROL UNIT 34 11 5 CHARGER 34 12 TECHNICAL SPECIFICATIONS 34 EC DECLARATION OF CONFORMIT 2014 CE 37 ...

Page 4: ...ual Keep this manual so you can refer to it in future for information This manual is written in general terms This means that certain articles will apply to your bike while others will not MANUAL LAYOUT In chapter 3 Quick start you will find brief instructions if you want to get going at once Even if you want to start cycling at once you need to read this chapter through in every case for your own...

Page 5: ...ng the performance of your eBike system This normally reduces the lifetime of the system and risks damage to the drive unit and the bike There is also a risk of losing the guarantee and warranty claims on the bike you have purchased By hand ling the system improperly you are also endangering your safety and that of other road users thus running the risk of high personal liability costs and possibl...

Page 6: ...be sorted for environ mental friendly recycling Do not dispose of eBikes and their compo nents into household waste Only for EC countries According to the European Guideline 2012 19 EU electrical devices tools that are no longer usable and according to the European Guideline 2006 66 EC defective or used battery packs batteries must be collected separa tely and disposed of in an environmentally cor...

Page 7: ...e battery when removing it from the bike This can actually damage the battery housing irreparably Batteriesmust not be exposed to mechani cal impact This risks damaging the battery The bike operates at low voltage 36 V You must never attempt to use the bike with a power source other than the original battery that goes with it You will find des criptions of permissible batteries in chapter 11 Techn...

Page 8: ...nly against identical components or components specifically approved for your eBike by the bicycle manufacturer This protects the drive unit against overload and damage Remove the battery pack from the eBike before beginning work e g assembly maintenance work on the chain etc on the eBike transporting it by car or plane or storing it Unintentional activation of the eBike system poses a risk of inj...

Page 9: ... 1 Transporting the bike by car If you intend to transport your bike using a cycle carrier you will also need to ensure that the carrier is suitable for the added weight of the bike too In order to spare the carrier and protect the battery against the elements you are better transporting the latter in the car 1 7 2 Transporting the bike by train You can take your bike in trains displaying a bike s...

Page 10: ...10 GAZELLE USER MANUAL 2 BIKE CONFIGURATION Motor rack type Battery pack Control unit LCD display ...

Page 11: ...move it and charge it off the bike You will find information about this in chapter 4 Battery 2 Remove protector C7 from the charger connection 3 Connect charger plug C5 to battery A2 Charging the battery pack on the bike 4 Connect the charger mains plug to a mains socket 5 Once all the battery LEDs on charge indicator A3 are lit the battery is fully charged Pull charger plug C5 out of the charger ...

Page 12: ...ery charge status by looking at the LED indicator lights on the battery A3 or on your display g Each LED indicator light which is lit represents around 20 of charged battery capacity 9 You can select the desired assistance level by pressing the buttons on the control unit ECO adequate TOUR steady SPORT powerful TURBO maximum or no assistance OFF The drive will be activated as soon as you start ped...

Page 13: ...tery pack lock C6 Socket for charge connector C7 Charge socket cover 4 1 REMOVING THE BATTERY Always switch the battery pack off when inserting or removing it from the holder To remove the rack type battery pack A2 switch it off and unlock the lock with the key A5 Pull the battery pack out of the holder A1 Removing the battery 4 2 INSERTING THE BATTERY 1 In order for the battery pack to be inserte...

Page 14: ...pack The battery pack is equipped with a temperature control indicator which enables charging only within a temperature range between 0 C and 40 C When the battery pack is not within the charging temperature range three LEDs of the charge control indicator A3 flash Disconnect the battery pack from the charger until its temperature has adjusted Do not connect the battery pack to the charger until i...

Page 15: ...tery capacity Battery information system 4 4 1 Checking charge status If you press on off button A4 briefly the LEDs on charge indicator A3 will light up Forsafeoperationseemanual Risk of electric shock Drylocationuseonly Charge only batteries of the Bosch eBike Systems Other batteries may b urst causingpersonal damage Donot replacetheplug assemblyas risk offire or electric shock may res ult Para ...

Page 16: ...a defect of the battery pack is detected two LEDs of the charge control indicator A3 flash In this case please refer to an authorized bicycle dealer 4 6 WARRANTY AND SERVICE LIFE A two year warranty applies to the battery Should a fault occur during this period your Gazelle specialist will replace the battery Normal aging as well as wear and tear of the battery do not constitute a material deficie...

Page 17: ...D s flashing Outside temperature range Take the battery off the charger until it is within the charging temperature range Do not connect the battery to the charger again until it has reached the permitted charging temperature Geen opladen mogelijk Check all plug connectors Carefully clean battery contacts Check mains voltage have your charger checked by your Gazelle specialist Contact your Gazelle...

Page 18: ...ry pack When the display is removed from holder 4 it is supplied with power via an internal battery pack If the internal battery pack is low when switching on the display Attach to bike is displayed for 3 s in text indication d Afterwards the display switches off again To recharge the internal battery pack insert the display into the holder 4 a bat tery pack must be inserted in the eBike Switch th...

Page 19: ...holder Mount the holder back onto the handlebars 5 1 4 Fitting and removing display To switch on the Display briefly press the button 5 When the internal battery pack is sufficiently charged the Display can also be switched on when not inserted in the holder To switch off the Display press the but ton 5 When the Display is not inserted in the holder and no button is pressed it automatically switch...

Page 20: ... want to cycle with assistance again you will need to switch it on again at the display 5 1 6 Assistance read out The display indicates the strength of the assistance you are currently getting from the motor You can change the assistance level at any time even on the move 5 1 7 Battery charge status read out You will see the battery charge status read out g top right on the display It uses a batte...

Page 21: ...sing the indication function button repeatedly until the desired functi on is shown 5 1 9 Resetting values To reset Distance Trip time and Avg Speed switch to any of the three functions and then press and hold the RESET button 6 until the indication is set to zero This also resets the values of the other two functions To reset the Max Speed switch to this function and then press and hold the RESET...

Page 22: ...The following basic settings are available Unit km mi The speed and distance can be displayed either in kilometers or miles Time format The time can be displayed either in the 12 hour or 24 hour format Clock The current time can be set here Pressing and holding the setting buttons fast forwards the setting speed English The language for text indication can be changed The available languages are Ge...

Page 23: ...tton 12 the strength of the assistance will be weaker at each press of the button from TURBO down to OFF the level with no assistance Reduce motor assistance 5 2 1 Walk assist Push assistance button WALK With the WALK walk assist button 14 the bike moves forwards speed cannot exceed 6 km h without you having to pedal for instance when you are manoeuvring in a tight space or pushing your bike out o...

Page 24: ...km h The push assistance function may only be used when pushing the eBike Danger of injury when the wheels of the eBike do not have ground contact while using the push assistance function The speed in the push assistance function depends on the set gear and cannot exceed 6 km h max The lower the set gear the lower the speed in the push assistance function at full output ...

Page 25: ...cted to the battery or the charge socket on the bike and the mains The drive unit is deactivated during the charging procedure Forsafeoperationseemanual Risk of electric shock Drylocationuseonly Charge only batteries of the Bosch eBike Systems Other batteries may b urst causingpersonal damage Donot replacetheplug assemblyas risk offire or electric shock may res ult Para unfuncionamientoconsegurida...

Page 26: ...the battery pack light up Each continuously lit LED is equivalent to a charge capacity of approx 20 The flashing LED indicates the char ging of the next 20 Once the battery is fully charged the LEDs extinguish immediately and the Display is switched off The charging procedure is terminated The charging state can be displayed for 3 seconds by pressing the on off button A4 Disconnect the charger fro...

Page 27: ...ke C5 C5 A2 C7 C7 C6 C6 Cause Remedy 2 LED s flashing on the battery Battery faulty Contact your Gazelle specialist 3 LED s flashing Battery too hot or too cold Take the battery off the charger until it is within the charging tem perature range Do not connect the battery to the charger again until it has reached the permitted charging temperature Will not charge no indication on battery Plug not i...

Page 28: ... and spoke magnet 18 is too small or too large or if the speed sensor 17 is not properly connected the speed indication f will fail and the eBike drive will operate in emergency mode In this case loosen the screw of the spoke magnet 18 and fasten the spoke magnet to the spoke in such a manner that it runs past the mark of the speed sensor at the correct clearance When the speed is still not being ...

Page 29: ...he motor will assist you with the most power but it will also consume the most energy If you opt for the SPORT or TOUR level the motor will deliver slightly less power How fast you are riding The eBike drive automatically switches off at speeds in excess of 25 km h 10 When the speed falls below 25 km h 10 the drive is automatically available again 8 2 WARRANTY AND SERVICE LIFE The Bosch mid mounte...

Page 30: ...tor will assist you with a great deal of power This will bring about increased con sumption which means you will have to charge the battery sooner You will cycle more energy efficiently if you apply a constant load on the pedals throughout the entire revolution Ambient temperature The range on a charged battery is shor ter when it is colder For the greatest possible range the battery needs to be k...

Page 31: ...ION OF THE EBIKE SYSTEM WITH THE BICYCLE GEARS The bicycle gears should be used as with a normal bicycle even with eBike drive Independent of the type of gearing it is recommended to briefly interrupt the pedaling while changing gears This makes changing gears easier and reduces the wear of the drive train By selecting the right gear you can increase the speed and range with the same pedaling effo...

Page 32: ...ried out by your Gazelle specialist Code Cause Corrective Measure 410 One or more buttons of the Display are blocked Check if any buttons are blocked e g from dirt or debris Clean the buttons if required 414 Connection problem of the operating unit Have connections and contacts checked 418 One or more buttons of the operating unit are blocked Check if any buttons are blocked e g from dirt or debri...

Page 33: ...50 An improper load was detected Remove load Restart the system If the problem persists contact your Bosch eBike dealer 602 Internal battery pack error while Charging Unplug the charger from the battery pack Restart the eBike system Plug the charger into the battery pack If the problem persists contact your Bosch eBike dealer 603 IInternal battery pack error Restart the system If the problem persi...

Page 34: ...st way of removing any dirt is using a dry brush or a damp not wet cloth Cleaning must not be done with running water such as a hose or a pressure washer If water gets into the motor it could be ruined Accordingly take care while cleaning to ensu re at all times that no fluid or moisture can get into the motor Do not clean the motor when it is warm after a ride for instance Wait until the motor ha...

Page 35: ...rent USB connection 500 mA Charging voltage USB connection 5 V Operating temperature 5 C to 40 C Storage temperature 10 C to 50 C Charging temperature 0 C to 40 C Degree of protection IP 54 dust and splash water protected Weight approx 0 15 kg Lithium Ion battery Bosch li ion PowerPack 400 Article number 0 275 007 514 Rated voltage 36 V Rated capacity 11 Ah Energy 400 Wh Operating temperature 10 C...

Page 36: ...protection IP 40 The values given are valid for a nominal voltage U of 230 V For different voltages and models for specific countries these values can vary Lighting Charger Rated voltage 6 V Power output Front light Rear light 6 6 W 0 6 W Not possible via the eBike battery pack in all country specific versions depending on the statutory regulations We wish you a great deal of pleasure using your n...

Page 37: ...Ultimate C1i Ultimate T1i Ultimate T2i Torrente T10 Hybrid M Arroyo C8 Hybrid M Product description Panasonic Model designation Orange C7 Hybrid F Orange C7 Hybrid F Orange C8 Hybrid F Chamonix C7 Hybrid F Grenoble C7 Hybrid F Arroyo C7 Hybrid F Year of manufacture 2011 2012 2013 2014 comply with all of the relevant requirements of the Machinery Directive 2006 42 CE Annex IX The machine complies w...

Page 38: ...38 GAZELLE USER MANUAL ...

Page 39: ...39 BOSCH SYSTEEM ...

Page 40: ...KONINKLIJKE GAZELLE N V Wilhelminaweg 8 6951 BP Dieren Gazelle Experience Center Nijkerkerstraat 17 3821 CD Amersfoort Postal address P O Box 1 6950 AA Dieren The Netherlands www gazellebikes com ...

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