GAYLORD ELX SERIES Installation, Operation & Maintenance Manual Download Page 1

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THE GAYLORD INSTALLATION,

OPERATION & MAINTENANCE MANUAL

for

“ELX” SERIES HOODS

10900 S.W. AVERY STREET • TUALATIN, OREGON 97062 U.S.A.

1-800-547-9696 • 503-691-2010 • FAX: 503-692-6048 • email: [email protected]

GAYLORD INDUSTRIES

EFFECTIVE DATE 04-2010

Summary of Contents for ELX SERIES

Page 1: ...LATION OPERATION MAINTENANCE MANUAL for ELX SERIES HOODS 10900 S W AVERY STREET TUALATIN OREGON 97062 U S A 1 800 547 9696 503 691 2010 FAX 503 692 6048 email info gaylordusa com GAYLORD INDUSTRIES EFFECTIVE DATE 04 2010 ...

Page 2: ...nit etc please refer to the corre sponding supplementary equipment manuals If you have further questions please call us toll free at 1 800 547 9696 We are more than happy to help Sincerely Gaylord Industries Street Address 10900 S W Avery Street Tualatin Oregon 97062 U S A PHONE 503 691 2010 800 547 9696 FAX 503 692 6048 email gaylord gaylordusa com www gaylordusa com GAYLORD INDUSTRIES World Head...

Page 3: ...ight 2010 Gaylord Industries The manufacturer reserves the right to modify the materials and specifications resulting from a continuing program of product improvement or the availability of new materials ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM BY AN ELECTRIC ME CHANICAL PHOTOCOPYING RECORDING MEANS OR OTHERWISE WITHOUT PRIO...

Page 4: ...ingle line island arrangement MODEL ELX BB APPLICATION Used for typical island style back to back cooking arrangement FIGURE 1 Standard Ventilator Models FIGURE 2 Model ELX Shown High Efficiency XGS Extractor Will remove up to 4 times as much grease as a Standard Baffle Filter Enlarged Grease Cup to Collect Captured Grease Regular Service May Be Required ...

Page 5: ...Damper 3 Style Blank Wall Mounted canopy style CL Island style for single line of cooking equipment using one extraction chamber Light Medium Duty only BBC CL Island style for single line of cooking equipment using one extraction chamber with one common exhaust duct Light Extra Heavy Duty BBC Island style for double line of cooking equipment using one extraction chamber Has one exhaust duct BB Isl...

Page 6: ... XGS Extractor Cartridge is designed to deliver the absolute optimum in collection efficiency at the lowest possible pressure drop The units are ETL recognized as part of the ELX Ventilator They are constructed of corrosion resistant stainless steel 3 UL 710 Recognized XGS Model Commercial Kitchen Grease Extractor Must Always be in Place to Protect Downstream Ductwork and IMC or UL 710 Recognized ...

Page 7: ... debris that will have to be wiped away to optimize the UVC Systems per formance The lamps should be inspected weekly after the filters are removed When necessary the lamps can be cleaned from below by carefully wiping the bulbs with a wet cloth using some mild detergent A maintenance rotation should be initiated at the point of start up by a Gaylord Industries certified Service Agent to address a...

Page 8: ...able to GFBD models only 5 CAUTION Care should be taken when removing extractors especially over fryers It is recommend ed that the cooking equipment be cooled down and the fryers be covered prior to removing filters INSPECTION AND CLEANING REQUIREMENTS The 2008 edition of NFPA 96 Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations require that hoods ducts and exh...

Page 9: ...oximate date when the lamps will need to be replaced Replacing UV Lamps Danger Certified Service Agency CSA These tasks involve potential exposure to high doses of UV light and live electrical components There is a risk of serious injury to skin and eyes from UV light There is risk of shock injury and or death from electrical For a list of CSA s go to www gaylordusa com and go to the Service Agenc...

Page 10: ... UVC is very effective at breaking down grease molecules direct exposure C V U f o t n u o m a e h T s e y e d n a n i k s o t l u f m r a h s i s t n u o m a e g r a l o t generated in these hoods is greater than that what results from direct exposure to the sun Under no circumstances is it acceptable to view the lighted lamps without proper eye protection or expose bare skin directly to the ligh...

Page 11: ... is done by way of a potentiometer found in the UV electrical box see Figure 19 or in another dedicated electrical box accessed from inside the canopy See Figures 4 8 The GFBD is intended to close upon the deactivation of the exhaust fan every night The feature is intended to eliminate cool air from drafting down the ex haust ducts and entering the kitchen For further details on the Gaylord Indust...

Page 12: ...9 9 GFBD INTERNAL WIRING SINGLE SECTION FIGURE 16 GFBD GEBD Internal Wiring Diagram ...

Page 13: ...10 10 GFBD EXTERNAL WIRING MULTIPLE SECTION FIGURE 16B GFBD External Wiring Diagram ...

Page 14: ...mmediately after the repair has been completed Pressure switches can be adjusted by removing the clear cover Note the LED will toggle back and forth when adjusting You must turn the knob until the system LED is just on Adjustments must be made with the system powered down Please use all precautions to be safe See below for more detail UV BALLAST BOX WIRING Tighten all screw connections Pull wire t...

Page 15: ...The hoods must run at least at their design minimum See Measuring Airflow on page 13 9 Next step is to test the UV pressure switch Make sure all XGS extractors are in place Remove end extractor System should deactivate immediately and red UV Safety Interlock Activated lamp will turn on If it does not see UV Troubleshooting pages 17 18 Next remove the extractor on the other side and again in the mi...

Page 16: ...he Gaylord Industries balancing dampers the balancer will s e r u s s e r p c i t a t s k n u r t d n a m u n e l p d e d n e t n i e h t h t o b w o n k o t e v a h This can be done by obtaining a set of the design drawings for each hood Gaylord Industries provides After obtaining both the main trunk static pressure common to all hoods on that fan you will need to n o i t c e s d o o h h c a e r ...

Page 17: ...ping GFBD DSD in 100 4 1 16 90 3 7 8 80 2 15 16 70 2 1 8 60 1 1 2 50 15 16 40 3 8 GBD GFDB Flow Characteristion Chart 0 20 0 40 0 60 0 80 1 00 1 20 1 40 1 60 0 00 1 00 2 00 3 00 4 00 DSD Damper Set Position Measured Center Opening Dimension inches SP Adder to Plenum Pressure WC SP adder 1500 FPM SP adder 1800 FPM 1 8 0 0 F P M 1 5 0 0 F P M Chart will indicate the DSD as it relates to the dial adj...

Page 18: ...oss drafts resulting in smoke loss Ceiling make up air should not exceed 150 FPM at the outlet 75 FPM is optimal Exhaust fan discharge D There should be no screen over the 1 discharge If one is found it should be removed The direction of discharge should 2 not be into the prevailing winds nor downward onto the roof A vertical discharge is highly recommended GREASE EXTRACTION Poor Grease Extraction...

Page 19: ...out Check continuity of fuses and replace 1 if necessary Fan on off switch has not been wired E properly Refer to wiring diagram in this manual 1 and re wire If when the fan switch is turned on to 2 the exhaust position air is not being pulled through the hood but you can hear the fan running Fire damper at exhaust collar if A equipped has closed Open necessary access panels to 1 duct collar inspe...

Page 20: ...n UV Lamp or Ballast has failed 1 Open UV access panel Determine which lamp ballast has failed indicated by an unlit LED on one of the ballasts Next turn off the power to the system remove the module and switch the lamp connectors on the failed lamp Restart the system and recheck the system to see if the unlit LED moved If it did replace the failed lamp If it did not remove and replace the ballast...

Page 21: ...If failed turn off the power remove and replace the fan Confirm the fan moves air after the replacement fan is installed 1 Cooling fan opening and vents are covered up with insulation 2 Remove all obstructions from the inlet to the fan and the exit vents Access to the top of the hood will be required to do so Note the ELX hood has been tested and listed for such application and must not be covered...

Page 22: ...n Each Hood s Extractor Inside the Canopy On whenever the UV System is energized and two or more of the UV Lamps and or UV Ballasts have failed or if the UV Lamps do not have power The rest of the UV Lamps will continue to run UV Safety Interlock Activated Red Light On Each Hood s Extractor Inside the Canopy On when a UV Access Door is Open On when an XG Extractor is not in place On when UV Pressu...

Page 23: ... Cup 76046 Extractor Removal Tool 10119 Light Globe Frosted Kason 13211 INCANDESCENT LIGHT FRAME LENS 12 x12 Recessed Light Lens Retainer 13210 10111 10112 FLUORESCENT LIGHT LENS FRAME 2Ft Recessed Light Lens Retainer 3Ft Recessed Light Lens Retainer 4Ft Recessed Light Lens Retainer 18314 C 150 Start Stop Switch Control 19872 Exahust Duct Thermostat 6 NC 325 F 20188 Gaylord LED Light Bulb 76044 76...

Page 24: ...9 UV Hood Wiring Board 120 240 VAC 20146 UV Pressure Switch 19365 UV Access Door Latch 19430 UV Hood Cooling Fan 120 VAC 19545 Static Tap PARTS LIST 20147 ELX UV High Output Ballast Controller 30529 UV Contactor 11399 11413 Relay Base SPDT 19726 19724 19723 UV Status Lamp Green UV Status Lamp Yellow UV Status Lamp Red ...

Page 25: ...22 20142 20143 20163 20139 20140 19289 20144 76047 UV MODULE PARTS ...

Page 26: ...23 UV HOOD WIRING BOARD SCHEMATIC ...

Page 27: ...ETL Procedure Manual 6 finish unless otherwise noted on drawings AIR FLOW RATES 1 at the rate stamped on the hood nameplate The exhaust volumes and supply when provided were established under controlled laboratory conditions and greaterexhaust and or lesser supply may be required for FIRE EXTINGUISHING SYSTEM Fire extinguishing system furnished and installed by contractor must 1 be in accordance w...

Page 28: ...25 ELX GBD OR ND NO UV WIRING DIAGRAM ...

Page 29: ...26 ELX GFBD NO UV WIRING DIAGRAM ...

Page 30: ...27 ELX UV GBD ND WIRING DIAGRAM ...

Page 31: ...28 ELX UV GFBD WIRING DIAGRAM ...

Page 32: ...29 ELX UV GFBD WITH GPC 6000D WIRING DIAGRAM ...

Page 33: ...__Yes ___No 2 Turn off the exhaust fan A The damper should move to the fully closed position in approx 15 seconds_____Yes_____No B The exhaust fan shut off ___Yes ___No INSTALLATION INCLUDES THE FOLLOWING Gaylord Auto Start Controller Gaylord Clearair Pollution Control Unit RSPC Gaylord Distributor UDS Wet Chemical Fire Protection System Personnel provided with ventilator technical manual________Y...

Page 34: ...l be e v i t a t n e s e r p e r d e z i r o h t u a s t i r o r e r u t c a f u n a M d r o l y a G d e s n e c i L e h t r o s e i r t s u d n I d r o l y a G y b d e h s i n r u f Such labor shall only be provided Mondays through Fridays between the hours of 8 a m and 4 p m Re quests for repairs or replacement parts should be made to GAYLORD INDUSTRIES 10900 SW Avery Street Tualatin Oregon 9706...

Page 35: ...EST CERTIFIED SERVICE AGENCY CALL OR WRITE TO GAYLORD INDUSTRIES FORM NO TM ELX 0210 COPYRIGHT 2010 GAYLORD INDUSTRIES LITHO IN U S A 10900 S W AVERY STREET TUALATIN OREGON 97062 U S A Call 503 691 2010 1 800 547 9696 Fax 503 692 6048 email info gaylordusa com LOCAL SERVICE AGENCY ...

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