Gates MCX50 Operating And Calibration Instructions Download

Page: 19 / 22

Operating Manual MCX50

Gates Europe NV Fluid Power- 19 -

www.gates.com/europe

6.2 Spare Parts

Summary of Contents for MCX50

Page 1: ...use or communication on the contents thereof are forbidden without expressed authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent of t...

Page 2: ...ons 6 3 4 Working Principles 6 4 Safety 7 4 1 General Safety Instructions 7 4 2 Safety Measures 8 5 Instructions for use 10 5 1 Unpacking 10 5 2 Filling with hydraulic oil 10 5 3 Ventilate the Hydraul...

Page 3: ...84 Karben Documentation officer Carsten Baumgartner The following harmonized standards were applied CE Directive 2006 42 EEC CE Directive 2006 95 EEC EMC Directive 2004 108 EEC EN 12100 2 2004 EN 6020...

Page 4: ...today s hydraulic world This user manual contains all information concerning the operation use and maintenance of your MCX50 Even if you have attended a training course for operating this machine ple...

Page 5: ...tion where people machines or other things are in danger 2 Main Switch 3 Motor on to switch on the motor 4 Motor off to switch off the motor 5 Open the crimp tool to open the crimp tool for example af...

Page 6: ...without dies 190 mm Speed Closing 6 1 mm sec Crimping 1 7 mm sec Opening 10 3 mm sec Noise level 63 dBA Drive 5 5 kW L W H mm 690 x 600 x 1400 Oil 55 l Oil type HLP46 DIN 51524 Oil change Annually We...

Page 7: ...d the operating manual Only adequately trained and instructed users should be authorized to work on the machine The responsibilities of the user as to the assembly start up operation maintenance and r...

Page 8: ...rating manual at the place of use of the machine Make sure that all safety and danger notices on the machine if applicable are always legible Only operate the machine when all safety devices are in wo...

Page 9: ...substances and materials used have to be handled and disposed of properly in particular when work with lubricants was carried out The national regulations on waste disposal have to be observed Mainten...

Page 10: ...r any of its components 4 Set the hose crimper on a level and stable surface e g floor The work bench needs to be able to support the weight 5 The hose crimper needs to be placed so that it is accessi...

Page 11: ...Works on live wires are hazardous Connect the electric connecting cable to the connection of the power supply For the correct voltage refer to the type plate The connecting plug must comply to current...

Page 12: ...e correct crimp diameter The crimp data sheets are available online Go to http www gates com europe e crimp for the latest crimp settings After logging in you can access the Crimp Data Sheets sorted b...

Page 13: ...ead 11 Place the assembly in the position as specified on the Crimp data sheet Ref fig 2 12 Press the closing button 6 to carry out the crimping operation until the machine automatically stops and the...

Page 14: ...position die sets into the die carriers of the crimper head To take out the crimp dies do the above in reverse order 2 Open the crimp tool completely 1 Set the crimp micrometer to 1 00 mm 3 Take the t...

Page 15: ...the pressure on holding pin A by pulling out the die key The crimp die is fastened in the master die Insert the other dies equally 3 To take out the crimp dies hold the crimp die to be changed in one...

Page 16: ...clamps of the hose assemblies for leaks Six month maintenance Check the bearing plates for wear Worn bearing plates can lead to damages on the machine or imprecise crimp values Worn bearing plates ne...

Page 17: ...to recalibrate the machine as follows i Isolate the machine from power supply ii Note by how much the measured crimp diameter differs from the required 26 0 mm calibration diameter iii Remove cover iv...

Page 18: ...aring plates MCX50 1 Open the machine completely 2 Disassemble the ring in the back of the machine 8 screws 3 Pull out the old slide bearing plate and push a new slide bearing plate on 4 Washer must b...

Page 19: ...Switch 30 Cover 31 Guide Block 32 8000 10262 Spring 36 8000 10263 Electric Motor 5 5 kW 37 8000 10264 Solenoid Valve NG 6 38 8000 10265 Complete Hydraulic Block MCX50 Matic 41 Hose assembly MCX50 42...

Page 20: ...g Manual MCX50 Gates Europe NV Fluid Power 20 www gates com europe 67 8000 10282 Spindle 68 8000 10283 Socket countersunk 69 End switch holder 70 Connecting rod 71 8000 10284 MCX50 Control Panel 72 Fr...

Page 21: ...up operation and or maintenance repair of the machine Operation of the machine without the protective coverings being mounted correctly Non observance of the information concerning the transport stora...

Page 22: ...nternal training course for the operation of this machine and have been informed about all details regarding safety I also declare that I have read and understood this operating manual completely Plac...