Gatekeeper Systems CartManager HD, Field Technician Manual

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CartManager XD Field Technician Guide Page 20
Error Codes
When the key switch is turned on, the CartManager XD powers up and runs through a brief diagnostic routine. If any
electrical or electrical-mechanical faults are detected, the battery charge indicator displays a series of lights that
indicate the type of fault and the drive motor remains offline until the fault is corrected. The sections below list the
possible error codes and give some diagnostic tips for finding and correcting the problem.
XDWi PG i-Drive 140 AMP Controller XDW LED Codes 160 AMP Controller
1 Bar Flashing XDWi 4.1 & 1.2 XDW
Cause Controller detects that total voltage has fallen below 16 volts. This can mean that the CartManager XD
needs to be recharged, or there may be a bad connection to the battery.
Correction
1. Determine when the CartManager XD was last charged. Recharge and recheck.
2. Load test individual voltage of each battery and total voltage of all three batteries. If any are low,
check connections for main battery cables and charging cables. Replace any damaged or leaking
batteries.
3. Check the status lights on the battery charger. Refer to the Battery Charging Issues section for an
explanation of the different charger light combinations.
4. If 1 flashing bar persists, check the controller and replace if needed.
2 Bars Flashing XDWi 1.1 XDW
Cause There is a bad connection to the motor, or the motor has become disconnected.
Correction
1. Check the physical condition of the motor. Replace entire assembly if needed.
2. Check motor wire harness.
3. Check motor connection wire on the motor controller.
3 Bars Flashing XDWi 1.1 & 1.2 XDW
Cause Motor is short circuited to a battery connection.
Correction
1. Check motor wires for shorts or bad connections.
2. Make sure motor wires are not grounded to the battery.
4 Bars Flashing XDWi 2.4 & 3.1 XDW
Not used on the CartManager XD.
5 Bars Flashing XDWi 2.4 & 3.1 XDW
Not used on the CartManager XD.