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GAS-TEC 500 Operating Manual 

Page 1 

SAFETY FEATURES 

 

Stainless steel internal gas tank- 

capable of withstanding great pressures 
integral blow-out valve, preventing any explosive gas release 
self-venting filling valve 

Catalytic combustion - 

flame-free heating system 
reaction products are carbon dioxide and water 
high efficiency (over 95% gas utilisation) 

Patented „Magnetic Thermostat‟ for accurately controlling temperature 

Safety cut-out – operates if the temperature exceeds 260

º

C (500

º

F),cutting 

off the gas supply to the combustion chamber. 

Exhaust gas manifold for cooling exhaust gas temperature 
Integral piezo-electric ignition 
Integral hinged tool stand 

 

SAFETY INSTRUCTIONS 

 

Do  not  touch  the  nozzle,  the  exhaust  ports,  or  molten  adhesive  with 
bare skin as they are hot  - the operating temperature of the GAS-TEC 
500 is approximately 200ºC.  Protective gloves should always be worn.  
Careless  handling  can  cause  skin  burns.

 If molten adhesive comes into 

contact with the skin immerse the affected area immediately in plenty of cold 
water.  Seek medical advice if necessary. 
In  addition  to  the  safety  instructions  herein,  any  statutory  regulations,  local 
fire  insurance  regulations,  or  other  generally  valid  “regulations  for  accident 
prevention” must be complied with when using this tool.  

 

 

Never use the tool if it is damaged in any way. 

 

Do not use this tool whilst under the influence of drugs or alcohol. 

 

Do  not  use  this  tool  in  the  vicinity  of  any  heat-sensitive  materials,  or  any 
flammable materials, liquids, or gases. 

 

When  refilling,  ensure  that  you  switch  off  the  tool  before  commencing,  and 
that you keep away from sources of ignition. 

 

Ensure that the tool is held away from your face and body whilst igniting the 
gas. 

 

Always use the fold-away stand provided (see figure 1 

) when resting the 

tool.  Do not leave the tool on its side, as molten adhesive may flow back into 
the melt chamber, clogging the feed system. 

 

Do not leave the tool unattended whilst switched on. 

 

Do not expose to heat above 50°C (120°F), and avoid prolonged exposure to 
the sun. 

 

Do not try to open, puncture, or incinerate the gas tank. 

 

Summary of Contents for GAS-TEC 500

Page 1: ...escription GAS TEC 500 Hotmelt Applicator Power Adhesives Ltd Barking England www tecbond com The Gas Tec 500 is a Hotmelt Applicator specifically designed with the professional user in mind It is powered by butane gas and can be simply recharged using generally available cigarette lighter refill canisters Issue 1 ...

Page 2: ... into contact with the skin immerse the affected area immediately in plenty of cold water Seek medical advice if necessary In addition to the safety instructions herein any statutory regulations local fire insurance regulations or other generally valid regulations for accident prevention must be complied with when using this tool Never use the tool if it is damaged in any way Do not use this tool ...

Page 3: ...nition view window will disappear once the tool has reached temperature the thermostat valve will close shutting off the gas supply It will only reappear once the tool has cooled sufficiently for the thermostat gas valve to open 5 Allow at least 4 minutes for the tool to reach operational temperature approx 195 C 385 F Always use the fold away stand provided see figure 1 when resting the tool Do n...

Page 4: ... x 75 mm Total weight approx 750 g Heating up time 4 7 min Operating temperature approx 200 C Diameter of adhesive inlet 11 12 mm use only genuine TEC BOND adhesive sticks Figure 1 Ignition View Window Load Glue Stick Gas Ignition Button Gas On Off Switch Fold away Stand Gas Filler Trigger ...

Page 5: ...urfaces to be bonded are dry free from dust grease and loose particles Apply adhesive to one surface only Bring the two surfaces together immediately quickly making any further adjustments Hold the joint for 20 30 seconds to complete the bond When gluing dissimilar materials apply the adhesive to the least heat conductive of the two On materials that are cold to the touch a better bond can be made...

Page 6: ... tool is opened or modified in any way or if adhesive formulations other than those supplied by the tool s manufacturer are used Warranty claims attributable to improper or careless use or handling and to normal wear are excluded from this guarantee The supplier s and manufacturer s only obligation shall be to replace such tools that are proved to be defective Neither supplier nor manufacturer sha...

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