Gast 70 - 3005 G443PL Maintenance Manual Download Page 5

Do Not replace the connecting rod or motor bearings.

Check that all external accessories such as relief valves

and gauges are attached to cover and are not damaged

before re-operating product.

If pump still does not produce proper vacuum or

pressure, send unit to a Gast Authorized Service Facility

for repair.

Gast finished products, when properly installed and operated under normal conditions of use, are warranted by Gast to

be free from defects in material and workmanship for a period of twelve (12) months from the date of purchase from

Gast or an authorized Gast Representative or Distributor. In order to obtain performance under this warranty, the buyer

must promptly (in no event later than thirty (30) days after discovery of the defect) give written notice of the defect to

Gast Manufacturing Incorporated, PO Box 97, Benton Harbor Michigan USA 49023-0097 or an authorized Service

Center (unless specifically agreed upon in writing signed by both parties or specified in writing as part of a Gast OEM

Quotation). Buyer is responsible for freight charges both to and from Gast in all cases.

This warranty does not apply to electric motors, electrical controls, and gasoline engines not supplied by Gast. Gastʼs

warranties also do not extend to any goods or parts which have been subjected to misuse, lack of maintenance,

neglect, damage by accident or transit damage.

THIS EXPRESS WARRANTY EXCLUDES ALL OTHER WARRANTIES OR REPRESENTATIONS EXPRESSED OR

IMPLIED BY ANY LITERATURE, DATA, OR PERSON. GASTʼS MAXIMUM LIABILITY UNDER THIS EXCLUSIVE

REMEDY SHALL NEVER EXCEED THE COST OF THE SUBJECT PRODUCT AND GAST RESERVES THE RIGHT,

AT ITS SOLE DISCRETION, TO REFUND THE PURCHASE PRICE IN LIEU OF REPAIR OR REPLACEMENT.

GAST WILL NOT BE RESPONSIBLE OR LIABLE FOR INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND,

however arising, including but not limited to those for use of any products, loss of time, inconvenience, lost profit, labor

charges, or other incidental or consequential damages with respect to persons, business, or property, whether as a

result of breach of warranty, negligence or otherwise. Notwithstanding any other provision of this warranty, BUYERʼS

REMEDY AGAINST GAST FOR GOODS SUPPLIED OR FOR NON-DELIVERED GOODS OR FAILURE TO FURNISH

GOODS, WHETHER OR NOT BASED ON NEGLIGENCE, STRICT LIABILITY OR BREACH OF EXPRESS OR

IMPLIED WARRANTY IS LIMITED SOLELY, AT GASTʼS OPTION, TO REPLACEMENT OF OR CURE OF SUCH

NONCONFORMING OR NON-DELIVERED GOODS OR RETURN OF THE PURCHASE PRICE FOR SUCH GOODS

AND IN NO EVENT SHALL EXCEED THE PRICE OR CHARGE FOR SUCH GOODS. GAST EXPRESSLY

DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE WITH

RESPECT TO THE GOODS SOLD. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTIONS

SET FORTH IN THIS WARRANTY, notwithstanding any knowledge of Gast regarding the use or uses intended to be

made of goods, proposed changes or additions to goods, or any assistance or suggestions that may have been made

by Gast personnel.

Unauthorized extensions of warranties by the customer shall remain the customerʼs responsibility.

CUSTOMER IS RESPONSIBLE FOR DETERMINING THE SUITABILITY OF GAST PRODUCTS FOR CUSTOMERʼS

USE OR RESALE, OR FOR INCORPORATING THEM INTO OBJECTS OR APPLICATIONS WHICH CUSTOMER

DESIGNS, ASSEMBLES, CONSTRUCTS OR MANUFACTURES.

This warranty can be modified only by authorized Gast personnel by signing a specific, written description of any

modifications.

5

1. Put on eye protection.

2. Disconnect electrical power to pump.

3. Disconnect air supply and vent all air lines to

release pressure or vacuum.

4. Remove the socket cap screws from the head of the

pump. Remove the head and valveplate from the

pump. (Caution: Do not lose the shim washers

that are at each corner between the valveplate and

body of the unit. Upon reistallation, these shims

must be put back in the same position they were

taken from to maintain proper had clearances.

Replacing Diaphragm

1. Remove the two Phillips-head screws then

the retainer plate and diaphragm.

2. Install the new diaphragm in any position onto

the connecting rod.

3. Replace the retainer plate and attach with two

screws. Torque the screws to 30 in. lbs.

Replacing Inlet and Outlet Valves

1. Remove the slotted machine screw that holds

each valve in place.

2. Clean the stainless steel valves with water.

Valves are interchangeable.

3. Replace both valves or install new valves making

sure that the valves completely cover the raised

valve seat. Check that the notch marked on the

inlet valve is in the lower right hand corner

towards the inlet of the air chamber.

4. Replace the head on the pump. Torque the

socket cap screws to 90-100 in. lbs.

Gast will NOT guarantee field-rebuilt product

performance. For performance guarantee, the product

must be returned to a Gast Authorized Service Facility.

Service Kit contents vary. Most contain gaskets and

filter parts.

WARRANTY

Summary of Contents for 70 - 3005 G443PL

Page 1: ...s and requires NO lubrication Pressure units may be used for both pressure and vacuum Consult your Gast Distributor Representative to use vacuum units for pressure Thank you for purchasing this Gast product It is manufactured to the highest standards using quality materials Please follow all recommended maintenance operational and safety instructions and you will receive years of trouble free serv...

Page 2: ...ow over the product in any way can cause the product to overheat Mounting This product can be installed in any orientation Mounting the product to a stable rigid operating surface and using shock mounts will reduce noise and vibration Accessories Filters and mufflers are supplied with some models These should be checked periodically and replaced when necessary Please consult your Gast Distributor ...

Page 3: ...ped with a power supply cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Extension cords Use only a 3 wire extension cord that has a 3 blade grounding plug Connect extension cord plug to a matching 3 slot receptacle Do not use an adapter Make sure your ex...

Page 4: ...peration This one procedure will help to assure the productʼs performance and service life Solvent Cleaning Use only Gast recommended Solvent or other non petroleum based solvent Do Not use kerosene or ANY other combustible solvent to clean product 1 Remove the four bolts holding the head on 2 Remove filters and clean with Gast recommended solvent or other non petroleum based solvent Use compresse...

Page 5: ...NTY IS LIMITED SOLELY AT GASTʼS OPTION TO REPLACEMENT OF OR CURE OF SUCH NONCONFORMING OR NON DELIVERED GOODS OR RETURN OF THE PURCHASE PRICE FOR SUCH GOODS AND IN NO EVENT SHALL EXCEED THE PRICE OR CHARGE FOR SUCH GOODS GAST EXPRESSLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE WITH RESPECT TO THE GOODS SOLD THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE ...

Page 6: ...FAN DAA 1 AF533A 14 GRILLE 1 AF807 2 AF807 15 RIVET 4 AP534 8 AP534 16 VALVE PLATE ASSEMBLY 1 AP519 2 AP519 17 CRANKCASE COVER 1 AP526 2 AP526 18 CRANKCASE COVER SCREW 2 AP525 4 AP525 SERVICE KIT 1 K294A 2 K294A DAA DOA DOL SERIES Please reference the exploded views on the next page for the following model and parts table DOA shown The double ended DAA models not illustrated are two DOAs mounted b...

Page 7: ...EXPLODED PRODUCT VIEWS MODEL DOA VALVE PLATE ASSEMBLY Valve Plate Assembly available separately Valve Plate Assembly also includes items 7 8 as shown in the main exploded view 7 ...

Page 8: ... replace Muffler dirty Clean or replace Valves dirty or valves bent Clean or replace Relief valve set too high Inspect and adjust Relief valve set too low Inspect and adjust Plugged vacuum pressure line Inspect and repair Collapsed vacuum line Inspect and repair Low voltage wonʼt start Check power source Voltage wrong Check power source Cylinder misadjustment Realign Leaky hose or check valve Repl...

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