Gast 23 Series Operation & Maintenance Manual Download Page 4

Gast will NOT guarantee field-rebuilt product
performance.  For performance guarantee, the
product must be returned to a Gast-authorized
facility.

Service Kit contents vary.  Most contain vanes, gaskets
and filter parts.

1.    Remove filter/muffler parts from front of muffler box.
2.   Remove the 5 muffler box bolts.
3.

Use a small hammer to tap on box to remove.  Do 
not use a screwdriver.

4.   Remove the 6 end plate bolts.
5.   Remove end plate.  Check direction of bevel edges

of vanes then remove vanes.

6.   Clean body and rotor slots.
7.    Check end plate, rotor and body for scoring. 

Severe scoring or worn bearings will require 
service at a Gast-authorized facility.

DO NOT remove rotor or motor bolts.

8.  Insert vanes, checking that the bevel edges are in

the correct direction.

SERVICE KIT INSTALLATION

SHUTDOWN PROCEDURES

It is your responsibility to follow proper shutdown
procedures to prevent product damage.  
NEVER ADD OIL TO THIS OIL-LESS PUMP.

1. Disconnect plumbing.
2.  Operate product for at least five minutes without 

plumbing.

3.   Run at maximum vacuum for 10-15 minutes.
4.   Repeat step 2.
5.   Disconnect power supply.
6.   Plug open ports to prevent dirt or other

contaminants from entering product.

Disconnect electrical power supply cord before
installing Service Kit.

If product is hard wired into system, disconnect
electrical power at the circuit breaker or fuse box
before installing Service Kit.

Vent all air lines to release pressure or vacuum.

Failure to follow these instructions can result in
death, fire or electrical shock.

WARNING

Electrical Shock Hazard

9.   Replace end plate.  Torque bolts to 90-120 in. lb.
10. Check gasket for damage.
11. Reinstall muffler box.  Torque bolts to 90-120 in. lb.

Check that all external accessories such as relief
valves and gauges are attached and are not damaged
before re-operating product.

Summary of Contents for 23 Series

Page 1: ...ce carbon vane service life Model 0523 101 Shown Model 1023 101Q Shown IMPORTANT PLEASE READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE Thank you for purchasing this Gast product It is manufactured to the highest standards using quality materials Please follow all recommended maintenance operational and safety instructions and you will receive years of trouble free service General information Clear...

Page 2: ...tached to the product provides required electrical information Check that power source is correct to properly operate the dual voltage motor It is your responsibility to operate this product at recommended pressures or vacuum duties and room ambient temperatures Start Up If motor fails to start or slows down significantly under load shut off and disconnect from power supply Check that the voltage ...

Page 3: ...d are not damaged before re operating product Flushing Flushing this product to remove excessive dirt foreign particles moisture or oil that occurs in the operating environment will help to maintain proper vane performance There are 2 options for this operation If Option 1 does not remedy your problem go on to Option 2 Use only Gast AH255B Flushing Solvent or other non petroleum based flushing sol...

Page 4: ...t is your responsibility to follow proper shutdown procedures to prevent product damage NEVER ADD OIL TO THIS OIL LESS PUMP 1 Disconnect plumbing 2 Operate product for at least five minutes without plumbing 3 Run at maximum vacuum for 10 15 minutes 4 Repeat step 2 5 Disconnect power supply 6 Plug open ports to prevent dirt or other contaminants from entering product Ꮨ Disconnect electrical power s...

Page 5: ...02 4 END PLATE 1 AK516A AK501 AK516A AK501 AK516A 5 GASKET 1 AK521 AK521 6 MUFFLER BOX 1 AK519 AK519 7 O RING 2 AK473 AK473 8 FELT 2 AK524 AK524 9 END CAP 2 AK510 AK510 10 END CAP ASSEMBLY 2 AK526 AK526 11 FILTER MUFFLER 1 AK840A AK840A 12 FOOT SUPPORT 1 AC136 AC136 13 ELBOW 2 AD997 14 MUFFLER ASSEMBLY 1 V425L 15 JAR 2 AA125A 16 COVER 1 AV427 17 FELT FILTER 4 B344A 18 SUPPORT 1 B345A 19 COVER GASK...

Page 6: ...ASSEMBLY 1 AB599B 13 a NIPPLE 2 BA714 BA714 14 JAR 2 AA805 15 COVER GASKET 2 AA405 16 COVER ASSEMBLY 1 AV805BPC 17 MUFFLER ASSEMBLY 1 AC434 1 18 COUPLING 2 AC391 19 CARTRIDGE 2 AC393 20 END CAP ASSEMBLY 2 AC394 21 MUFFLER PLATE 1 AC395 22 STUD 2 AC396 23 FILTER ASSEMBLY 1 AB599 24 COVER ASSEMBLY 1 AV805APC 25 FILTER ASSEMBLY 1 AC433 1 SERVICE KIT 1 K479A K479 K479A K479 K575A K575A For 1423 Models...

Page 7: ...OR INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequential damages with respect to persons business or property whether as a result of breach of warranty negligence or otherwise Notwithstanding any other provision of this warranty BUYER S REMEDY...

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