Gast 23 Series Operation & Maintenance Manual Download Page 2

Your safety and the safety of others

is extremely important.

We have provided many important safety messages
in this manual and on your product.  Always read
and obey all safety messages.

This is the safety alert symbol.  This symbol

alerts you to hazards that can kill or hurt you and
others.  The safety alert symbol and the words
“DANGER” and “WARNING” will precede all safety
messages.  These words mean:

You will be killed or seriously injured if you don’t
follow instructions.

You can be killed or seriously injured if you don’t
follow instructions.

All safety messages will identify the hazard, tell you
how to reduce the chance of injury, and tell you
what can happen if the safety instructions are not
followed.  

Correct installation is your responsibility.

Make sure

you have the proper installation conditions and that
installation clearances do not block air flow.

Blocking air flow over the product in any way can
cause the product to overheat.  

Mounting

This product can be installed in any orientation.
Mounting the product to a stable, rigid operating surface
and using shock mounts will reduce noise and vibration.

INSTALLATION

Motor Control

It is your responsibility to contact a qualified
electrician and assure that the electrical installation is
adequate and in conformance with all national and local
codes and ordinances.

Determine the correct overload setting required to
protect the motor (see motor starter manufacturer’s
recommendations).  Select fuses, motor protective
switches or thermal protective switches to provide
protection.  Fuses act as short circuit protection for the
motor, not as protection against overload.  Incoming line
fuses help to withstand the motor’s starting current.
Motor starters with thermal magnetic overload or circuit
breakers protect motor from overload or reduced
voltage conditions.

The wiring diagram attached to the product provides
required electrical information.  Check that power
source is correct to properly operate the dual-voltage
motor.

It is your responsibility to operate this product at
recommended pressures or vacuum duties and
room ambient temperatures.

Start Up

If motor fails to start or slows down significantly under
load, shut off and disconnect from power supply.  Check
that the voltage is correct for motor and that motor is
turning in the proper direction.  Vane life will be
drastically reduced if motor is not operating properly.
Vanes can break or be damaged if motor/pump runs in
the wrong direction.

Accessories

The product’s intake and exhaust filters will provide
adequate filtration in most applications.  Consult your
Gast representative for additional filter
recommendations.  Install relief valves and gauges at
inlet or outlet, or both, to monitor performance.  Check
valves are required to prevent back streaming through
the pump.

OPERATION

WARNING

DANGER

Disconnect electrical power at the circuit breaker
or fuse box before installing this product.

Install this product where it will not come into
contact with water or other liquids.

Install this product where it will be weather
protected.

Electrically ground this product.

Failure to follow these instructions can result in
death, fire or electrical shock.

WARNING

Electrical Shock Hazard

Injury Hazard

Product surfaces become very hot during operation,
allow product surfaces to cool before handling.

Air stream from product may contain solid or liquid
material that can result in eye or skin damage,
wear proper eye protection.

Failure to follow these instructions can result in
burns, eye injury or other serious injury.

WARNING

Plumbing

Remove plugs from the IN and OUT ports.  Connect
with pipe and fittings that are the same size or larger
than the product’s threaded ports.

Model numbers ending in “X” have automatic
thermal protectors which protect the motor by
shutting the motor off if it overheats.  The motor will
automatically restart once the motor has cooled.

Summary of Contents for 23 Series

Page 1: ...ce carbon vane service life Model 0523 101 Shown Model 1023 101Q Shown IMPORTANT PLEASE READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE Thank you for purchasing this Gast product It is manufactured to the highest standards using quality materials Please follow all recommended maintenance operational and safety instructions and you will receive years of trouble free service General information Clear...

Page 2: ...tached to the product provides required electrical information Check that power source is correct to properly operate the dual voltage motor It is your responsibility to operate this product at recommended pressures or vacuum duties and room ambient temperatures Start Up If motor fails to start or slows down significantly under load shut off and disconnect from power supply Check that the voltage ...

Page 3: ...d are not damaged before re operating product Flushing Flushing this product to remove excessive dirt foreign particles moisture or oil that occurs in the operating environment will help to maintain proper vane performance There are 2 options for this operation If Option 1 does not remedy your problem go on to Option 2 Use only Gast AH255B Flushing Solvent or other non petroleum based flushing sol...

Page 4: ...t is your responsibility to follow proper shutdown procedures to prevent product damage NEVER ADD OIL TO THIS OIL LESS PUMP 1 Disconnect plumbing 2 Operate product for at least five minutes without plumbing 3 Run at maximum vacuum for 10 15 minutes 4 Repeat step 2 5 Disconnect power supply 6 Plug open ports to prevent dirt or other contaminants from entering product Ꮨ Disconnect electrical power s...

Page 5: ...02 4 END PLATE 1 AK516A AK501 AK516A AK501 AK516A 5 GASKET 1 AK521 AK521 6 MUFFLER BOX 1 AK519 AK519 7 O RING 2 AK473 AK473 8 FELT 2 AK524 AK524 9 END CAP 2 AK510 AK510 10 END CAP ASSEMBLY 2 AK526 AK526 11 FILTER MUFFLER 1 AK840A AK840A 12 FOOT SUPPORT 1 AC136 AC136 13 ELBOW 2 AD997 14 MUFFLER ASSEMBLY 1 V425L 15 JAR 2 AA125A 16 COVER 1 AV427 17 FELT FILTER 4 B344A 18 SUPPORT 1 B345A 19 COVER GASK...

Page 6: ...ASSEMBLY 1 AB599B 13 a NIPPLE 2 BA714 BA714 14 JAR 2 AA805 15 COVER GASKET 2 AA405 16 COVER ASSEMBLY 1 AV805BPC 17 MUFFLER ASSEMBLY 1 AC434 1 18 COUPLING 2 AC391 19 CARTRIDGE 2 AC393 20 END CAP ASSEMBLY 2 AC394 21 MUFFLER PLATE 1 AC395 22 STUD 2 AC396 23 FILTER ASSEMBLY 1 AB599 24 COVER ASSEMBLY 1 AV805APC 25 FILTER ASSEMBLY 1 AC433 1 SERVICE KIT 1 K479A K479 K479A K479 K575A K575A For 1423 Models...

Page 7: ...OR INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequential damages with respect to persons business or property whether as a result of breach of warranty negligence or otherwise Notwithstanding any other provision of this warranty BUYER S REMEDY...

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