Gast 120R Manual Download Page 15

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We reserve the right to make any alterations which may be due to any technical improvements

Printed in the USA

120 Basic Compressor User Guide

6190761 (Rev A)

Compressor system

120R689-
P102M-
N800NX

Compressor

3410087

Receiver, 25 l silver w/inspection plug internally coated for metal
cabinet ASME

3410097

Receiver 25l with inspection plug f/metal cabinet, silver

3512199

Receiver 40 l for metal cabinet w/inspection plug silver internally
coated CE/ASME

4071010

Filter 5um w/automatic drain, complete

4071020

Regulator R07-280-RNMG, 10 bar

4071290

Panel ring f/regulator and filter regulator

4082533

Dryer complete 2xOF302 & OF1201 OX 8 Bar

4082534

Dryer complete 2xOF302 & OF1201 OX 10 Bar

4083292

Dryer complete OF1202 C-D type OX 8 Bar

4083293

Dryer complete OF1202 C-D type OX 10 Bar

4083405

Dryer complete 2xOF1202 D-D type OX 8 Bar

4083406

Dryer complete 2xOF1202 D-D type OX 10 Bar

4141601

Rapid fitting 1/4” internal x Ø8 mm

4141700

Rapid fitting 1/4” external x Ø6

4141800

Rapid fitting elbow 1/8”xØ6

4141820

Rapid fitting elbow 1/8”internal x Ø6

4141860

Rapid fitting elbow 1/8” int . x Ø8

4142200

Rapid fitting elbow 1/8”xØ4

4143500

Rapid fitting elbow 1/8”xØ8

4143501

Rapid fitting 1/8” x Ø8

4146200

Rapid fitting elbow 1/4”xØ8 KQL08-02S

4146203

Rapid fitting lead-in 1/4”xØ8mm

4146457

Rapid fitting Ø6-Ø6 mm pipe

4146800

Rapid fitting Ø6mmx1/4” elbow

4146801

Rapid fitting elbow 1/4” nt . x Ø6 mm

4146802

Rapid fitting lead-in 1/4” x Ø6 mm

4147000

Rapid fitting 1/8” ext . x Ø6mm

4147001

Rapid fitting lead-in 1/8” x Ø6 mm

4739200

Kontactor Danfoss C9/3x400V 50-60Hz

4739300

Contactor Danfoss C9/220V

4739304

Contact 5 .5 kW 230V/400V without neutral

4739403

Thermo relay 4 .0-6 .2A Danfoss

4739404

Thermo relay 6 .0-9 .2A Danfoss

4740000

Connector 2 .5Q yellow/green

4740200

Connector 2 .5Q grey

4740300

Plate f/connector

4740400

Cage clamp connector

4750000

Control lamp 230V

4750010

Control lamp 230V w/spade plug

4750200

Control lamp 120V

4752000

Hour counter 230V

4752200

Hour counter 120V

4752202

Hour counter 100-230V/50-60Hz

4752500

Camtimer 230V compl .

4752600

Camtimer 120V complete

4779901

Thermo switch ajustable

4781500

Plug male 3-pole f/metal cabinet

4783800

Switch f/metal cabinet (green)

4783901

Switch f/metal cabinet (20A)

4785600

Solenoid valve f/unloader 230V w/plug

4785650

Solenoid valve f/unloader 120V w/plug

4799500

Auto drain 220-240V series 590

4799600

Auto drain 120V series 590

5074800

Pressure switch MDR 21/11 4-way UL

5150000

Gauge Ø40 0-16 bar 1/8” built-in

5414500

Non return valve

5416100

Safety valve 12 bar / 177 psi

5417000

Safety valve 9 bar / 135 psi

5420000

Drain cock 1/4” 25l

5425700

Safety valve TÜV 12 .2 bar

5447000

Radiator f/radiator & fan box

5450100

Fan 120V 120x120

5451000

Fan 230V 120x120

5612305

Drain bottle multi 1l compl . for metal cabinet

6241800

O-ring f/1” plug - 32x5 mm

6243710

O-ring f/plug Ø11 .2x2 .4 f/OF300

6245800

O-ring Ø47x5 f/1 1/2” plug

6295602

Grommet black Ø12xØ18x3mm

6295900

Cable relief PG16

6339900

Distance bolt f/metal cabinet

6339901

Distance bolt long f/metal cabinet

6340000

Unbraco plug 1/4”x12

6340500

Unbraco plug 1/8”

6340900

Unbraco bolt M5x10

6341800

Unbraco bolt M6x10 original

6357510

Spring washer Ø11 .8xØ6 .1x1 .6

6358000

Washer Ø16xØ6 .5x1

6376100

Nut 3/8” flat

6390100

Star washer type M14

6390200

Star washer type A M16

6451016

Teflon hose 1/4” 16 cm

6452028

Teflon hose 1/4” 28 cm with elbow

6452037

Teflon hose 1/4” 37 cm with elbow

6452052

Teflon hose 1/4” 52 cm with elbow

6951200

Wheel Ø75 mm

6951300

Wheel Ø75 mm w/brake

6984521

Cabinet plate 2-3 complete f/600-25M(D), OF301- 25M(D),
OF302-25M(D), 1000-25M(D), 2000-25M(D) w/wheels
RAL9002

6984522

Cabinet plate complete size C-MD

6984523

Cabinet plate complete size D-MD

6984916

Back B-M 230V Snapline

6984917

Back B-D 120V Snapline

6984918

Back B-D 230V Snapline

6984919

Door B-MD, C-MD and D-MD Snapline

6984924

Back C-MD 400V Snapline

6984925

Back C-MD 230V Snapline

6984935

Back D-MD Snapline

6984943

Front complete B-MD 120V Snapline

6984944

Front complete B-MD 230V Snapline

6984946

Front complete C-MD 230V Snapline

6984949

Front D-MD 230V Snapline

6984951

Mounting bracket complete D-D 2xOF1202 3x230V Snapline

6984952

Mounting bracket complete D-M 2xOF1202 3x230V Snapline

6984953

Mounting bracket complete D-M OF1202 3x230V Snapline

6984954

Mounting bracket complete C-M OF1202 3x230V Snapline

6984955

Mounting bracket complete C-D OF1202 3x400V Snapline

6984956

Mounting bracket complete C-M OF1202 3x400V Snapline

6984958

Mounting bracket complete C-M 230V (M2000 400V) Snapline

6984959

Mounting bracket complete D-M 2xOF1202 400V Snapline

Parts & Accessories List

Summary of Contents for 120R

Page 1: ... 40M 120R 40MQ3 2x120R 40MQ6 2x120R 40M 6190761 REV A Registered Trademark Trademark of JUN AIR Inc Copyright 2022 JUN AIR Manufacturing Inc All Rights Reserved WWW JUN AIR COM ISO 9001 CERTIFIED A BRAND OF Compressor A BRAND OF ...

Page 2: ...etriebsanweisung 5 FR Mode d emploi 5 ES Modo de empleo 5 NL Gebruiksaanwijzing 5 DK Betjeningsforskrift 5 Technical specifications Technische Daten Caracteristiques techniques Detalles téchnicos Technische gegevens Tekniske specifikationer Diagrams Zeichnungen Dessins Diagramas Tekeningen Diagrammer Spare parts Ersatzteile Pieces detachées Piezas de recambio Onderdelenlijst Reservedele Symbols Ab...

Page 3: ... sind gewährt JUN AIR 2 Jahre Garantie bei Materialoder Fertigungsfehlern Auf den Druckbehälter gewährt JUN AIR 5 Jahre Garantie Ausgenommen von Garantieleistungen sind Schäden die durch Gewalt falsche Bedienung nicht fachgerechte Reparaturen oder durch Verwendung nicht originaler Ersatzteile verursacht wurden Transportkosten sind von der Garantie ausgeschlossen Es gelten die allgemeinen Geschäfts...

Page 4: ...osive atmospheres or where aerosol products are being used Do not pump any other gases other than atmospheric air Do not pump combustible liquids or vapours with this product do not use it in or near areas with combustible or explosive liquids or vapours Do not use this unit near open flames CAUTION To prevent injury Compressed air can be dangerous do not direct airflow at a person s head or body ...

Page 5: ...ee dry and cool yet frost free room Sufficient cooling from the surroundings is important Ambient temperature 0 C to 40 C 32 F to 104 F Relative humidity Max 90 Mount the two distance bolts 1 on the back of the cabinet to ensure sufficient ventilation Installation Mount the drain bottle 2 visibly outside the cabinet and mount the hose at the back of the cabinet 3 Connect the cable at the back of t...

Page 6: ...ture exceeds 30 C It will run continuously even if the compressor may have switched of until the temperature is below 30 C again Do not lubricate the oil less motor with oil as it will destroy important components Start Start the compressor by pressing the green button The green lamp for compressor in operation is now alight Read the outlet pressure on the pressure gauge Adjust the pressure on the...

Page 7: ...is installed empty when necessary 2 b Check outlet filter Check and change the filter and filter element in accordance with the instructions in Installation and maintenance instructions for the filter in question c Check for leaks Check motor hoses and equipment for leaks Check the pumping time d Clean the unit Clean the unit when needed with a soft damp cloth If necessary use paraffin to remove a...

Page 8: ...essure start pressure maintained Test of pumping time The pumping time indicates the condition of the compressor 1 Check that there are no leaks in the system 2 Empty the air receiver of compressed air so that the pressure gauge shows 0 bar 3 Close the filter regulator and check that the drain valve is closed 4 Start the compressor and note the time it takes until it is turned off again by the pre...

Page 9: ...is tapped a Leaks in fittings tubes or pneumatic equipment Check with soapy water or by letting unit stay over night disconnected from mains Pressure drop should not exceed 1 bar 6 The compressor does not start at min pressure or does not stop at max pressure a Defective pressure switch Replace PRESSURE VESSEL Pressure tested at 4 25 litre 24 bar 40 50 litre 18 3 bar Directions for use Application...

Page 10: ... 40MQ3 2x120R 40M 2x120R 40MQ6 Tank size liter 40 40 40 40 U S gallon 10 6 10 6 10 6 10 6 Weight kg 111 116 152 169 lbs 245 256 335 373 Dimensions LxWxH mm 720 x 650 x 860 720 x 780 x 860 in 28 0 x 25 5 x 34 0 28 0 x 30 5 x 34 0 Pumping time 50 Hz 90 sec 96 sec 52 sec 80 sec 60 Hz 78 sec 88 sec 45 sec 65 sec Noise level 1 m 50 Hz 66 dB a 66 dB a 69 dB a 69 dB a 60 Hz 69 dB a 69 dB a 72 dB a 72 dB ...

Page 11: ...opera tion at a maximum pressure of 10 barg 145 psig upon request Please note that operation at higher pressure will influence the life time Auf Anfrage er hältlich bis zu einem Betriebsdruck von max 10 bar Höherer Druck hat Auswirkungen auf die Lebensdauer Kan leveres til max driftstryk på 10 bar Bemærk at øget driftstryk reducerer levetiden Displacement is reduced by approx 18 20 on units with d...

Page 12: ...12 6190761 Rev A 120R Basic Compressor User Guide 2022 JUN AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA Performance Curves ...

Page 13: ...e reserve the right to make any alterations which may be due to any technical improvements Printed in the USA 120 Basic Compressor User Guide 6190761 Rev A Electrical Drawing Model 120R 40M and 120R 40MQ3 230 V 50 60 Hz ...

Page 14: ...20R Basic Compressor User Guide 2022 JUN AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA Electrical Drawing Model 2x120R 40M 2x120R 40MQ6 230 V 50 60 Hz ...

Page 15: ...et green 4783901 Switch f metal cabinet 20A 4785600 Solenoid valve f unloader 230V w plug 4785650 Solenoid valve f unloader 120V w plug 4799500 Auto drain 220 240V series 590 4799600 Auto drain 120V series 590 5074800 Pressure switch MDR 21 11 4 way UL 5150000 Gauge Ø40 0 16 bar 1 8 built in 5414500 Non return valve 5416100 Safety valve 12 bar 177 psi 5417000 Safety valve 9 bar 135 psi 5420000 Dra...

Page 16: ... Snapline 6985067 Mounting bracket size 3 f cabinet 6985908 Mounting bracket A B 6985928 Mounting bracket size C 6985948 Mounting bracket D 7020000 Double nipple 1 8 7022100 Plug 1 8 7024000 Double nipple 1 4 L 26 mm 7024002 Double nipple 1 4 w o ring track 7025000 Double nipple 1 4 x1 8 7025300 Bushing f metal cabinet 1 4 7025310 Bushing f autodrain f metal cabinet 1 8 7026000 Bushing nipple 7070...

Page 17: ...90000 6372600 6372600 7167201 4146200 7167215 4143500 A B 4141601 6986026 6317100 6390200 7026001 4739340 6341750 2X 4785600 4750700 6342200 2X 7070901 7167102 4143502 6985928 6339900 2X 4146203 2X 4781505 6342200 2X 4141620 2X 8008511 4146201 7052005 4141620 4094100 5447000 5612306 4783803 475000 2X 4752205 5150000 2X 4141860 4146200 6340500 4071020 4146200 4147000 4141820 4779901 4740400 4X 4750...

Page 18: ...100 6390200 7026001 6342200 2X 6339900 2X 4146203 2X 4781505 5447000 4783803 475000 2X 4752205 5150000 2X 4141860 4146200 6340500 4071020 4146200 4147000 4141820 4779901 4740400 4X 4750700 6342200 6951201 6951301 4146200 5422702 4146200 7160000 3512102 5451000 5416100 6984878 6984878 DETAIL 6985922 4146200 7167201 5074800 6295510 7167215 6390000 6341750 4143502 4143500 7070901 4785600 4146200 4740...

Page 19: ...200 5447000 5451000 6317001 6390060 5240607 4141601 6317100 6390200 4146203 4146203 6339900 6339900 6340500 4071020 4146200 4147000 4750001 4783803 4752000 4141820 4141860 5150000 6984919 COMPLETE 5612306 COMPLETE 7026001 6984974 COMPLETE 6984563 COMPLETE 6390025 6342250 A 6341060 B 4146200 6984949 COMPLETE A B 6372600 6341750 6390000 4141800 6390000 6342200 4146200 4071009 7024000 7167215 5074800...

Page 20: ... 6951201 6951301 4146200 5422702 5240600 5416100 7160000 4146200 4750700 6342200 4779901 4740400 6984990 COMPLETE 4783803 4750001 4752205 4141820 4141860 5150000 4146200 6340500 4071021 4146200 4147000 6984974 COMPLETE 5451000 4141620 8008511 4094200 7022100 6221000 4141860 4141860 4146200 5414500 7083000 7167102 6342200 6358000 8081112 4740400 4739340 4740400 6341750 4750700 6342200 6390000 63726...

Page 21: ... berühren Advarsel Varm overﬂade Risiko for forbrændinger Rør ikke ved kompressorens overﬂade Keep dry Do not expose to rain Vor Feuchtigkeit und Nässe schützen Hold tørt Må ikke udsættes for regn 55 C 131 F 25 C 13 F Transport and storage Temperature 25 C to 55 C 13 F to 131 F Transport und Lagerung Tempera tur 25 C bis 55 C Transport og opbevaring Temperatur 25 C to 55 C 13 F to 131 F 90 Max Tra...

Page 22: ... www JUN AIR com Gast Group Ltd Unit 11 The I O Centre Nash Road Redditch B98 7AS United Kingdom Phone 44 0 1527 504040 Fax 44 0 1527 525262 Registered Trademark Trademark of JUN AIR Inc Copyright 2022 JUN AIR Manufacturing Inc All Rights Reserved WWW JUN AIR COM ISO 9001 CERTIFIED A BRAND OF ...

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