gassero Wallcon X-treme 67 Page 20 Installation And User Manual Download | Manualshive

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Summary of Contents for Wallcon X-treme 67

Page 1: ...INSTALLATION AND USER MANUAL WALL HUNG CONDENSING BOILERS EN 50 70 90 115 125 150 Wallcon X treme 42 Wallcon X treme 50 Wallcon X treme 67 WALLCON X treme...

Page 2: ...ments 34 10 1 Emission Setpoints 34 10 2 Nominal Load Emission Settings 35 10 3 Minimum Load Emission Settings 35 11 LPG Conversion 36 12 Maintenance 37 12 1 Maintenance Process 37 13 Energy Saving Re...

Page 3: ...quent repairs and modifications Boiler may not be used by persons with inadequate physical mental and perceptual capacity and without experience and knowledge 1 3 SAFETY INSTRUCTIONS IF GAS SMELLS Do...

Page 4: ...and the power cut off DON T TOUCH THE BOILER WHEN YOUR HANDS ARE WET OR STEPPING ON A WET AREA 1 4 STANDARDS AND REGULATIONS This boiler is manufactured in accordance with the following directives an...

Page 5: ...commercial or industrial purposes The manufacturer cannot be held responsible for the problems caused by the usege except of the design purpose WARRANTY PERIOD AND LIFE TIME Warranty is 2 years from...

Page 6: ...below 0 C against the risk of freezing Read the FROST PROTECTION section WALLCON X treme condensing boilers must be installed in spaces that have the necessary ventilation openings according to curren...

Page 7: ...by an authorized Gassero service The boiler must be located in a location that is separate from the living quarters and only in accordance with the ventilation legislation 2 6 INFORMATION LABEL 2 5 P...

Page 8: ...REME 67 A 485mm 485mm 485mm B 490mm 490mm 490mm C 610mm 610mm 610mm D 3 4 3 4 3 4 D1 160mm 160mm 160mm D2 185mm 185mm 185mm E 1 1 1 E1 77mm 77mm 77mm E2 129mm 129mm 129mm F 1 1 1 F1 77mm 77mm 77mm F2...

Page 9: ...21 Pressure Safety Valve 4 Heat Exchanger 13 Syphon 22 Drain Hose 5 Ignition Electrode 14 Syphon Sensor 23 Circulation Pump 6 Sight Glass 15 Water Outlet Connection 24 Air Pressure Switch 7 Ignition T...

Page 10: ...Efficiency Qmin 80 60 C 97 04 97 82 96 86 97 58 97 99 98 80 Minimum Efficiency Qmin 50 30 C 105 63 104 94 105 76 104 37 107 08 106 35 Partial Load Return 30 C Direct Method Flue Gas Temperature 80 60...

Page 11: ...ING Carry the boiler together at least two persons together by holding from the top and the bottom Do not carry or lift the boiler by holding the control panel After the boiler is removed from the box...

Page 12: ...d by UNDERFLOOR HEATING SYSTEM PLATE HEAT EXCHANGER should be used and the system should be separated from each other as primary and secondary Faults that may arise if the water conditions are not in...

Page 13: ...building s heat demand All necessary components must be installed and supplied correctly in the installation in a manner to perform their duty Protective and safety devices must be used in the heating...

Page 14: ...ircuits are used to eliminate excessive pressure differences between boiler s inlet and outlet water temperatures and to prevent thermal stresses in the boiler Dimensions input and output distances sh...

Page 15: ...the return line of the boiler When the dirt particles and similar deposits in the system water are not cleaned The efficiency of the system decreases Installation equipments pumps valves plate heat e...

Page 16: ...the environment and throws flue gas to the outside C13 It is a flue system that takes the combustion air from the outside and throws flue gas to the outside with the horizontal concentric flue pipe s...

Page 17: ...m 30 m Max output p 140 Pa 140 Pa 140 Pa Wallcon X Treme 67 C13 C33 C43 C53 C63 C83 Air inlet 125 mm 125 mm 80 mm Flue 80 mm 80 mm 80 mm Max length 21 m 21 m 21 m Max output p 300 Pa 300 Pa 300 Pa Wal...

Page 18: ...intenance Electrical operations must be made by authorized technical personal in in accordance with regulations and standards Electrical cables should not be passed close to hot surfaces such as hot w...

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Page 22: ...21 OCI 351 Modbus Module...

Page 23: ...and vents Open the sensor housing cover by turning it counterclockwise to access the sensor connection terminal and the wall fixing holes Mark the fixing points on the wall and drill the wall using t...

Page 24: ...ization tank should be used for condensate water occurring in systems with a total power o f 200 kW and above WATER SOFTENER UNIT HYDRAULIC SEPERATOR RADIATOR CIRCUIT Pump Expansion Tank Safety Valve...

Page 25: ...W and above MECHANICAL SCHEME WITH HYDRAULIC SEPERATOR Installation of 2 WALLCON X treme CONDENSING BOILERS in cascade with 1 RADIATOR CIRCUIT 1 DHW CIR CUIT Pump Expansion Tank Safety Valve Air Seper...

Page 26: ...r occurring in systems with a total power o f 200 kW and above Plate Heat Exchanger must be used in FLOOR HEATING SYSTEMS Pump Expansion Tank Safety Valve Air Seperator Deposit and Dirt Seperator Outd...

Page 27: ...enance etc must be performed by authorized personnel Improper interventions may cause loss of life and property increased fuel consumption and deterioration in safe and comfortable operation Manufactu...

Page 28: ...dby mode pumps will be energised periodically mixing valves ran into middle position This function will be turned off automatically after the cycle FLUE FUNCTION E Used for flue gas emission measuring...

Page 29: ...perature limit for the room temperature When the room temperature falls below the set temperature the boiler will be activated and keep the room temperature constant Factory setting is 10 C To adjust...

Page 30: ...unit etc in the system all personalized settings parameters fault resets will be made via the control panel E g Date and time adjustment Push OK button Select Time of day and date then push OK button...

Page 31: ...6 5 MAIN FUNCTIONS 30...

Page 32: ...el Frost protection 651 Preselection Period 1 652 Period Start Day Month tt MM 01 01 31 12 653 Periode End Day Month tt MM 01 01 31 12 658 Operating level Frost protection 661 Preselection Period 1 66...

Page 33: ...e 1 sensor error 177 Water pressure 2 too low 349 Buffer return valve Y15 not available 78 Water pressure sensor error 178 Limit thermostat heating circuit 1 350 Puffer address sensor 82 LPB address c...

Page 34: ...ler works evenly ensuring high efficiency and long life time In cascade systems one of the boilers is used as MASTER LEADER others are used as SLAVES FOLLOWERS While all settings of the cascade system...

Page 35: ...ever if there is a deviation in the values which are given below emission settings should be changed by GASSERO authorized service 10 COMBUSTION ADJUSTMENTS These combution settings mentioned below mu...

Page 36: ...rement on a boiler operating at nominal capacity A To run the boiler at nominal load Press and hold Heating Mode button for 3 sec Controller Stop Function On will be mentioned on the screen Modulation...

Page 37: ...NGS min maks min maks CO2 emission 9 54 11 36 9 57 11 47 Gas consumption m3 h 0 25 1 52 0 33 1 87 Gas Nozzle mm 5 5 5 5 G31 Wallcon X treme 50 Wallcon X treme 67 Seperate the air inlet pipe and the ve...

Page 38: ...cleaned and replaced if necessary Control of the sensors can be done by checking the temperature resistance tables to detect that sensors are working properly Burner and Heat Exchanger will be cleane...

Page 39: ...ing COMFORT and REDUCED TEMPERATURE values will save energy Excessively selected COMFORT temperature will increase the energy consumption To save more energy use REDUCED TEMPERATURE function more ofte...

Page 40: ...2mg kWh 25mg kWh 21mg kWh Seasonal Space heating efficiency s 96 20 96 10 96 20 Annual energy consumption QHE 0 962 136GJ 176GJ Sound power level indoors LWA 109 8GJ 50 8dB 66dB A Condensing boiler 50...

Page 41: ...16 TROUBLESHOOTING 40 16 TROUBLE SHOOT NG...

Page 42: ...41...

Page 43: ...l other equipments connections must not be reduced more than 2 calibers in accordence with KVS factor For each boiler it is mandatory to use an appropriate diameter filter and check valve on the retur...

Page 44: ...ed MANUFACTURER Gassero Isi Teknolojileri Sanayi Limited Sirketi stanbul End stri ve Ticaret Serbest Bolgesi 4 Sokak No 8 34957 Tuzla Istanbul TURKEY Phone 90 216 394 09 85 86 87 Fax 90 216 394 24 91...

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