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GENERAL 

the following floor standing aluminium condensing gas boilers:

The Alubox series is suitable for use as a single boiler or as 

part of a cascade system.

CE LABEL

The appliance complies with the basic 

requirements of the relevant European 

directives.

Conformity has been substantiated by the 

proper documents which, together with 

the declaration of conformity, are filed 

with the manufacturer.

• Alubox 700

The boiler may only be used to heat up water for heating  
systems as standard and/or domestic hot water (DHW) 
systems with the connection of DHW tank.
The boiler can be installed either as a single system or as 
part of a multiple system (cascade system). A cascade 

system enables several boilers of this type to be 

connected together, where maximum of 16 boilers 

connected together.

CAUTION: 

Damage to the installation due to frost.

Install the heating system in a room 

which is free from frost.

WARNING: 

Fire hazard due to flammable materials or 

liquids.

Do not store any flammable materials or 

liquids in the direct vicinity of the boiler.

CAUTION: 

Boiler damage due to contaminated 
combustion air or contaminated air in the 

boiler room.

Never use the boiler in an environment which 

contains lots of dust or aggressive chemicals. 

Such as spray shops,hairdresser's shops, 
locations where tricholorethylene or hydrogen 
halides (e.g. contained in aerosols, certain 

adhesives, solvents or detergents, paints) 

and other aggressive chemicals are used or 

stored.

2.1     DESIGNED TO USE

2.3     BOILER ROOM & VENTILATION

These installation and maintenance instructions apply to

General

The

Alubox 

is a floor standing aluminium condensing boiler

for CH and DHW(with DHW tank) purposes, with pre-mix 

burner, made up of cast aluminium sectioned heat exchanger.
The

Alubox 

boilers

 

can be combined in a cascade

 

configuration with other heat generators to create
modular heating plants made up of boilers connected to
the same water circuit and with electronic controllers
communicating via bus. 

2.2     DESCRIPTION OF THE APPLIANCE

The individual heating units in cascading configuration
can be activated, as well as by simple rotation, in such a
way that when a certain percentage of output is reached
by the first unit, the other units start automatically, all with
the same load factor.

The main features of the 

 Alubox 

Boilers are:

- fiber coated premix burner
- output 540,700,1100 kW

- heat output up to 17.600 kW, by connecting up to 16 

boilers in a cascading configuration 

- flanged connection of the water and gas headers 
- microprocessor control with self-diagnosis, shown on

LED and the display

- frost protection function activated according to the out-

side temperature and/or the temperature of the boiler

- fitted for room thermostat in the high and low tempera-

ture zones

- outside probe to enable the climate control function

- priority settable on the DHW, high or low temperature

circuit

-
- low investment costs for cascade operations ( slave 

- chimney sweep function
-

- solar system & swimming pool control functions

models can be controlled by Master models, without
using any display modules in slave units)

• Alubox 1100

• Alubox 540

Summary of Contents for Alubox 1100

Page 1: ...1015 14 Alubox 540 Alubox 700 Alubox 1100 ...

Page 2: ......

Page 3: ... 2 General warnings 2 General 5 2 1 Designated use 5 2 3 Boiler room ventilation 5 2 2 Description of the appliance 5 3 3 1 3 Safety instructions 4 1 4 Regulations and standarts 4 2 4 Packaging label 6 2 5 Warning label 6 2 6 Data label 6 3 1 1 Alubox 540 700 dimensions 7 3 2 Alubox main components 8 3 Technical features 7 3 3 Technical data 9 4 1 1 Packing 10 4 Instructions for the installer 10 4...

Page 4: ...er authorized qualified personnel Periodically check that the condensate drain is free of blockages Periodically check that the operating pressure of the water circuit when cold is 1 5 barand less than the maximum limit specified for the appliance If this is not the case contact with Gassero or other aut horized qualified personnel If the boiler is not used for an extended period the following operat...

Page 5: ...pe to the constructive components which influence the When tightening or loosening the screw connections use only adequate tool The improper use and or the use of inadequate equipment can cause damages If you smell gas If you smell gas follow these safety indications Do not turn on or turn off electrical switches Do not smoke Do not use the telephone Close the mains gas tap Open all windows and doo...

Page 6: ...d or stored 2 1 DESIGNED TO USE 2 3 BOILER ROOM VENTILATION These installation and maintenance instructions apply to General TheAlubox is a floor standing aluminium condensing boiler for CH and DHW with DHW tank purposes with pre mix burner made up of cast aluminium sectioned heat exchanger The Alubox boilers can be combined in a cascade configuration with other heat generators to create modular hea...

Page 7: ...1015 14 Production year Istanbul Endustri ve Ticaret Serbest Bolgesi FREE ZONE 4 Sok Parsel 110 34957 Tuzla Istanbul TURKEY www gassero com 1015 14 1 1 ...

Page 8: ...IONS M System flow DN80 R System return DN80 mm G Gas supply DN65 F Flue outlet 250 mm W 838 mm L 1630 mm H 1630 mm CONNECTIONS M System flow DN100 R System return DN100 mm G Gas supply DN65 F Flue outlet 250 mm W 890 mm L 1970 mm H 1720 mm Counter flanges and sealing gaskets will be delivered together with the boiler gas and water connections ...

Page 9: ... Heat exchanger 13 Water outlet connection 14 Water flow collector 15 Return water collector 16 Pressure sensor 17 Chassis 18 Fan 19 Flow NTC sensor 20 Limit thermostat 21 Electrical panel 22 Electrical connection panel 23 Web server Optional 24 Ignition transfomer 2 Condensate collector cleaning cover ...

Page 10: ...1035 7 146 0 1001 8 162 7 1107 6 0 8 6 90 95 97 0 97 3 107 1 107 0 108 0 29 4 33 8 61 9 64 6 9 0 9 3 6 44 7 46 16 29 12 27 9 3 9 3 0 069 0 457 0 068 0 459 15 64 106 97 15 8 107 1 DN 100 DN 100 DN 65 250 630 81 9 517 0 81 0 521 0 79 1 503 0 84 7 539 2 0 8 6 90 95 96 6 97 3 105 0 104 0 106 7 30 3 40 1 55 5 63 6 8 9 9 0 2 29 2 38 8 16 5 15 8 75 9 2 0 038 0 237 0 038 0 232 6 9 43 9 6 88 43 86 DN 80 DN...

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