gassero Alubox 1100 Installation, User And Service Manual Download Page 5

Gas-fired heating boilers - Part 1:
General requirements and tests

Gas-fired central heating boilers 
Part 2-1: Specific standard for type C 
appliances and type B2, B3 and B5 
appliances of a nominal heat input not 
exceeding 1 000 kW

EN 15502-2-1:2012  :  

The boiler must not be used by children or invalid
persons without supervision.

Electrical devices or appliances, such as switches,
household appliances, etc. must not be used if there
is the smell of gas or unburned fuel. In this case : 

-ventilate the room by opening doors and windows;
-close the fuel stopcock;
- promptly contact Gassero, your gas supplier or 

other professionally qualified personnel.

Do not touch the boiler when bare feet or with wet
parts of the body.

No service or cleaning operations may be perfor-
med without first having disconnected the boiler
from the mains power supply, moving the main
system switch to "off".

The safety or control devices must not be adjusted
without the authorisation and written instructions
from the manufacturer of the boiler.

Do not pull, remove or twist the electrical cables
coming out of the boiler

, even if the appliance is

disconnected from the mains power supply.

The ventilation openings in the room where the
appliance is installed must not be plugged or redu-
ced in size and must comply with any current stan-
dards and law applicable.

Do not switch off the boiler if the outside temperatu-
re may decrease below ZERO (risk of freezing).

Do not leave flammable substances in the room
where the boiler is installed.

The packaging material must not be dispersed in
the environment or left within the reach of children
as it is a potential source of hazard. It must be
disposed of according to the legislation in force.

Alterations to parts connected to the appliance

Do not carry out any alterations for following parts:
- the boiler
- to the gas, air, water supply pipes and electrical 
- to the flue pipe, safety valve and its drain pipe
- to the constructive components which influence the 

When tightening or loosening the screw connections, 
use only adequate tool. The improper use and/or
the use of inadequate equipment can cause damages 

If you smell gas :

If you smell gas follow these safety indications:
-
-
-
-
-
-

Do not turn on or  turn off electrical switches

  Do not smoke
  Do not use the telephone
  Close the mains gas tap
  Open all windows and doors where the gas leakage 
  Contact the gas society or a company specialized in 

Indications for appliances operating with propane gas
ensure yourself that before installing the appliance the 

For a correct purging of the tank contact the liquid gas 
supplier or a legalley authorized person .
If the tank has not been correctly purged problems
could occur during ignition. If this occurs contact the 

 appliance’s safe operation

(for example water or gas leakages).

   installing and servicing heating systems

gas tank has been purged.

liquid gas tank’s supplier.

1.4

REGULATIONS AND STANDARTS

Current Gas Safety (Installation & Use) Regulations:

All gas appliances must be installed by a competent 
person in accordance with the above regulations;

The appliance must be installed in accordance with, and 
comply to, the current: Gas Safety Regulations, IEE 
Regulations, Building Regulations, Building Standards 
and any other local requirements.

Directives:

• 2009/142/EEC gas appliance directive

EN 15502-1:2012 :  

Standards

Meaning of the Symbols and Safety Instructions 

1.3

SAFETY INSTRUCTIONS

Observe any unusual noises or operating conditions and
make the necessary corrections. Notify responsible 
individuals for required corrective action or repair. 

P

recautions to be taken to limit the level of operating noise of the 

installation;

If frost or corrosion preventative is added to the heating
water this can cause changes in the seals and can
cause noises to be created during heating.

A heating boiler noise deadening or similar installation
can be used to provide noise deadening. Gassero
recommends to install the unit on a boiler support 
foundation 10mm thick.

It is strictly forbidden to interference with any
sealed components.

Summary of Contents for Alubox 1100

Page 1: ...1015 14 Alubox 540 Alubox 700 Alubox 1100 ...

Page 2: ......

Page 3: ... 2 General warnings 2 General 5 2 1 Designated use 5 2 3 Boiler room ventilation 5 2 2 Description of the appliance 5 3 3 1 3 Safety instructions 4 1 4 Regulations and standarts 4 2 4 Packaging label 6 2 5 Warning label 6 2 6 Data label 6 3 1 1 Alubox 540 700 dimensions 7 3 2 Alubox main components 8 3 Technical features 7 3 3 Technical data 9 4 1 1 Packing 10 4 Instructions for the installer 10 4...

Page 4: ...er authorized qualified personnel Periodically check that the condensate drain is free of blockages Periodically check that the operating pressure of the water circuit when cold is 1 5 barand less than the maximum limit specified for the appliance If this is not the case contact with Gassero or other aut horized qualified personnel If the boiler is not used for an extended period the following operat...

Page 5: ...pe to the constructive components which influence the When tightening or loosening the screw connections use only adequate tool The improper use and or the use of inadequate equipment can cause damages If you smell gas If you smell gas follow these safety indications Do not turn on or turn off electrical switches Do not smoke Do not use the telephone Close the mains gas tap Open all windows and doo...

Page 6: ...d or stored 2 1 DESIGNED TO USE 2 3 BOILER ROOM VENTILATION These installation and maintenance instructions apply to General TheAlubox is a floor standing aluminium condensing boiler for CH and DHW with DHW tank purposes with pre mix burner made up of cast aluminium sectioned heat exchanger The Alubox boilers can be combined in a cascade configuration with other heat generators to create modular hea...

Page 7: ...1015 14 Production year Istanbul Endustri ve Ticaret Serbest Bolgesi FREE ZONE 4 Sok Parsel 110 34957 Tuzla Istanbul TURKEY www gassero com 1015 14 1 1 ...

Page 8: ...IONS M System flow DN80 R System return DN80 mm G Gas supply DN65 F Flue outlet 250 mm W 838 mm L 1630 mm H 1630 mm CONNECTIONS M System flow DN100 R System return DN100 mm G Gas supply DN65 F Flue outlet 250 mm W 890 mm L 1970 mm H 1720 mm Counter flanges and sealing gaskets will be delivered together with the boiler gas and water connections ...

Page 9: ... Heat exchanger 13 Water outlet connection 14 Water flow collector 15 Return water collector 16 Pressure sensor 17 Chassis 18 Fan 19 Flow NTC sensor 20 Limit thermostat 21 Electrical panel 22 Electrical connection panel 23 Web server Optional 24 Ignition transfomer 2 Condensate collector cleaning cover ...

Page 10: ...1035 7 146 0 1001 8 162 7 1107 6 0 8 6 90 95 97 0 97 3 107 1 107 0 108 0 29 4 33 8 61 9 64 6 9 0 9 3 6 44 7 46 16 29 12 27 9 3 9 3 0 069 0 457 0 068 0 459 15 64 106 97 15 8 107 1 DN 100 DN 100 DN 65 250 630 81 9 517 0 81 0 521 0 79 1 503 0 84 7 539 2 0 8 6 90 95 96 6 97 3 105 0 104 0 106 7 30 3 40 1 55 5 63 6 8 9 9 0 2 29 2 38 8 16 5 15 8 75 9 2 0 038 0 237 0 038 0 232 6 9 43 9 6 88 43 86 DN 80 DN...

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