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GASER COMPACT Manual Download Page 22

 

-22- 

10.3.1 Overview batter belt drive gears

 

Ref. 44590000

 

 

Number

 

Description

 

Reference

 

Units

 

1 

BATTER BELT DRIVE GEARS 

40041000 

1 

2 

DRIVE GEAR SPACER 

40001100 

1 

3 

STAINLESS STEEL SCREW M6x30 DIN963 

FE0108M060300963  3 

4 

HEX NUT M6 DIN934 

FE0108M060000934  3 

 

Figure 10. Overview batter belt drive gears

 

Summary of Contents for COMPACT

Page 1: ...AUTOMATIC BREADING BATTERING MACHINE Mod COMPACT...

Page 2: ...OTING 14 10 GENERAL DIAGRAM 15 10 1 Overview 15 10 2 Overview complete breading belt drive shaft 19 10 2 1 Overview complete breading belt drive gears 20 10 3 Overview complete batter belt drive shaft...

Page 3: ...verview complete batter belt lower shaft 28 10 10 Overview complete batter belt lowering assembly 29 10 11 Complete COMPACT breader overview 30 10 12 Gear motor overview 31 10 13 Control panel overvie...

Page 4: ...es around the world and not just in the hamburger sector We are aware that our work would be of no value without the trust of our existing clients and partners or the interest shown by those who wish...

Page 5: ...13849 1 2008 AC 2009 and is in conformity with the following directives Machinery directive 2006 42 CE Low voltage directive 2014 35 UE Electromagnetic compatibility directive 2014 30 UE It is forbid...

Page 6: ...which are in contact with the meat comply with the hygiene rules and regulations in force Plastic material polyethylene terephthalate PETP white density 1 37 g cm3 Manufactured in accordance with DIN...

Page 7: ...ability for improper use of the machine The machine has been designed for use with food products and must be used in the way described in this manual Any use other than the specified one will involve...

Page 8: ...led for ease of cleaning 4 Easy maintenance 5 Made from stainless steel and plastics suitable for use with food 6 Belt speed 10 metres minute 7 Produces 2000 to 3000 pieces hour 8 Usable width 150 mm...

Page 9: ...parts 2 It is important that when the machine starts working it is completely clean to ensure it works properly 3 The COMPACT model breading machine works on single phase 220V 50Hz electrical current...

Page 10: ...nd breading belts must operate under tension You should also remember that they loosen in use There is a shaft for tensioning them Pos 8 and 9 Overview To use this slide both ends in the appropriate d...

Page 11: ...verview Remove the batter roller Pos 33 overview Image 5 Batter roller 2 Remove the batter belt chassis Pos 28 overview by removing the two knobs Pos 27 overview Remove the batter tank and empty it Im...

Page 12: ...27 overview Image 11 Removing knobs Image 12 Breading belt removal 6 Clean the disassembled components with pressurised water and dry well if possible with air Clean the machine s chassis with a damp...

Page 13: ...ne 4 If any of the rods on the wire mesh belts break replace the broken rod with a new one using a connecting tube The connecting tube must always be situated where there are no rollers Image 14 Belt...

Page 14: ...int 1 The mesh is twisted Straighten repair or replace affected area See manual 8 Maintenance points 4 and 5 The tooth rollers are worn See manual 8 Maintenance point 1 The pieces are deformed as they...

Page 15: ...44780000 1 12 COMPLETE COMPACT BREADER UNIT C3820000 1 13 CONTROL PANEL UNIT C3250000 1 14 ELECTRICAL CABINET UNIT C3260000 1 15 GEAR MOTOR UNIT C3270000 1 16 BLANK CONTROL PANEL COVER 40160800 1 17 M...

Page 16: ...L RUBBER FOOT D 40 SI0226PID40M10 4 38 EU D 85 ROUND STICKER PA0230D85 2 39 FRONT TRIANGULAR COMPACT STICKER PA0230FTC3 1 40 REAR TRIANGULAR COMPACT STICKER PA0230PTC3 1 41 REAR COVER COMPACT STICKER...

Page 17: ...17 Figure 3 Standard overview 3 Figure 4 Standard overview 4...

Page 18: ...18 Figure 5 Standard overview 5 Figure 6 Standard overview 6...

Page 19: ...E GEAR UNIT 44580000 1 2 BREADING BELT DRIVE SHAFT 40030400 1 3 BREADING BELT TOOTH ROLLER 40000100 3 4 DRIVE SHAFT SPACING ROLLER 40031400 2 5 GEAR END WASHER 40000500 1 6 E 15 DIN 471 STAINLESS CIRC...

Page 20: ...4580000 Number Description Reference Units 1 BREADING BELT DRIVE GEARS 40031000 1 2 DRIVE GEAR SPACER 40001100 1 3 STAINLESS SCREW C PL M6x30 DIN963 FE0108M060300963 3 4 HEX NUT M6 DIN934 FE0108M06000...

Page 21: ...UNIT 44590000 1 2 BATTER BELT DRIVE SHAFT 40040400 1 3 BREADING BELT TOOTH ROLLER 40000100 2 4 CRANK REAR SPACER 40041300 1 5 BATTER BELT CRANK 40041400 2 6 GEAR END WASHER 40000500 1 7 E 15 DIN 471...

Page 22: ...4590000 Number Description Reference Units 1 BATTER BELT DRIVE GEARS 40041000 1 2 DRIVE GEAR SPACER 40001100 1 3 STAINLESS STEEL SCREW M6x30 DIN963 FE0108M060300963 3 4 HEX NUT M6 DIN934 FE0108M060000...

Page 23: ...ete right bearing housing Ref 44630000 Position Description Reference Units 1 BREADING BELT RIGHT BEARING HOUSING BREADING BELT LEFT BEARING HOUSING 40030700 40030800 1 1 2 BEARING SI010962022RS 1 3 R...

Page 24: ...ing housing Ref 44640000 Number Description Reference Units 1 BATTER BELT BEARING HOUSING 40040700 1 2 BEARING SI010962022RS 1 3 RETAINING SEAL SI0209R351607 1 4 STAINLESS CIRCLIP SI0109I350472 1 Figu...

Page 25: ...llers Ref 44760000 Number Description Reference Units 1 BREADING BELT PASSIVE ROLLER AXLE 40030500 1 2 BREADING BELT SMOOTH ROLLER 40000300 3 3 O RING VITON FPM 70 SHA 13x2mm SI06090132 5 6 Figure 13...

Page 26: ...shaft Ref 44560000 Number Description Reference Units 1 BREADING BELT PASSIVE ROLLER AXLE 40030500 1 2 BREADING BELT TENSIONING ROLLER 40031500 3 3 O RING VITON FPM 70 SHA 13x2mm SI06090132 5 6 Figure...

Page 27: ...g shaft Ref 44770000 Number Description Reference Units 1 BATTER BELT PASSIVE ROLLER AXLE 40040500 1 2 BATTER BELT TENSIONING ROLLER C3000300 2 3 O RING VITON FPM 70 SHA 13x2mm SI06090132 5 4 Figure 1...

Page 28: ...t lower shaft Ref 44790000 Number Description Reference Units 1 BATTER BELT LOWER SHAFT 40040800 1 2 BATTER BELT LOWER ROLLER 40040900 2 3 O RING VITON FPM 70 SHA 6x2 5mm SI06090062 5 4 Figure 16 Over...

Page 29: ...Description Reference Units 1 BATTER BELT LOWERING SECTION ROLLER AXLE 40041700 1 2 CRANK FRONT SPACER 40041200 1 3 BATTER BELT LOWERING SECTION ROLLER 40041800 4 4 O RING VITON FPM 70 SHA 6x2 5mm SI...

Page 30: ...OMPACT breader overview Ref C3820000 Position Description Reference Units 1 COMPACT BREADER C3180100 1 2 OUTLET CURTAIN SUPPORT ROD 40180200 1 3 OUTLET CURTAIN VANE 40180300 12 Figure 18 Complete COMP...

Page 31: ...31 10 12 Gear motor overview Ref C3270000 Position Description Reference Units 1 BREADER MOTOR 0 18KW EL1420BG018B14 1 2 COMPACT GEARBOX C3090500 1 Figure 19 Gear motor overview...

Page 32: ...ference Units 1 CONTROL PANEL PA0230COMC3 1 2 RED LED D 22 24V EL2120PRD2224V 1 3 GREEN LED D 22 24V EL2120PVD2224V 1 4 EMERGENCY STOP CC930000 1 5 RED PUSH BUTTON 22 44920000 1 6 GREEN PUSH BUTTON 22...

Page 33: ...PM 20 PUSH FIT GLAND EL0208RPM20 3 3 PM 20 GLAND NUT EL0208TPM20 3 4 4mm2 EARTH TERMINAL EL0220BWPE04 2 5 MINI CONTACTOR EL0220MCGMC6 1 6 CIRCUIT BREAKER 6A C I N EL0402MG6ACIN 1 7 CIRCUIT BREAKER 2A...

Page 34: ...34 12 WIRING DIAGRAMS...

Page 35: ...MPACT Final de proyecto Lugar de instalaci n N mero de p ginas E mail 24 V Fax Empresa 230 VAC 380VAC Tel fono 2018 Obra Fax Tensi n de mando F26_Gaser Modificado Descripci n de proyecto Responsable d...

Page 36: ...oja H2 Se alitzaci n marcha Verde Botonera 1 3 K1 3 7 3 4 5 6 T T VF1 SV004iES 1C L N PE1 30A 30B 30C AI VR V1 CM PS P1 P2 P3 P4 U V W PE2 L22 N22 T T 13 14 K1 3 7 U V W PE M1 Motor Cinta 0 68A 1 18A...

Page 37: ...O CHASIS MAQUINA BOTONERA 1 CN2 Hembra 2 3 4 5 7 8 6 CN2 Macho 1 2 3 4 5 7 8 6 x1 x2 H1 3 5 Rojo Paro x1 x2 H2 3 6 Verde Marcha 50 24 2 3 4 6 7 0 0 75 RD 0 5 BL 0 5 RD 0 5 RD 0 75 RD 0 5 RD 0 5 RD 0 7...

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