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Installation and Operation Manual 

Argos WA - Pressure Regulating Valve 

MI-44

 

 

Elaborado 

Verificado / Aprovado 

CSQ 

Data 

Revisão 

Página 

JJ 

 

GN 

JM 

03/09/18 

01 

4 de 20 

 

1.1.2 – INSTALLATION 

All  equipment,  piping,  and  vessels  are  designed  to  support  mechanical  efforts,  as,  for  instance,  torque  and  bending 

momentum,  in  addition  to  internal  pressure.  However,  careful  shall  be  exercised  during  installation  not  to  develop 

excessive  efforts,  which  can  cause  cracks  that  may  result  in  serious  breakage  when  the  regulator  is  put  into  operation. 

Excessive tensions can also be caused if the equipment is overburden by piping, which should be otherwise appropriately 

supported. 

All regulators, shutoff valves, relief valves, etc., shall be installed taking into account the correct flow sense. 

Impulse  lines  are  important  components  of  any  control  system  and  it  is  essential  for  them  to  be  correctly  installed 

according to instructions.  

Impulse lines should be appropriately supported to reduce excessive vibration, which can provoke fatigue breaks. They 

should also be positioned so that they cannot serve as feet or hands supports. Impulse lines should be slightly sloping so 

that liquids and condensates drain towards the main piping. 

Auxiliary systems should not be changed, or modified, without knowledge of the operation conditions and permission of 

the responsible in charge. 

1.1.3 – OPERATION 

 

Depending  on  the  regulator  type,  its  valve  can  be  positioned  fully  open.  Consequently,  when  a  regulator  is  put  into 

operation,  the  shutoff  valves  should  be  open  slowly  so  that  the  regulator  valve  can  assume  its  regulating  position.  If  the 

valves  are  quickly  opened  the  upstream  pressure  can  pass  downstream  through  the  regulator  and  over-pressurize 

downstream the main line. 

All regulators, etc., should operate with the regulating spring specified by the manufacturer. This provision is particularly 

important  when  operating  relief  or  shutoff  valves,  since  incorrect  springs  can  hinder  a  relief  valve  to  open  and  a  shutoff 

valve to close at the proper time. 

Provisions should be taken to avoid water input through breathing and ventilation openings.  

1.1.4 – MAINTENANCE 

 

Regulators  and  valves  contain  gases  at  pressures  that  sometimes  are  higher  than  the  atmospheric  pressure.  Before 

trying  to  investigate  any  problem  or  to  perform  service  maintenance  of  the  equipment,  they  should  be  safely  de-

pressurized.  Besides,  as  most  gases  can  be  flammable,  poisonous,  corrosive,  or  somehow,  dangerous,  it  may  be 

necessary  to  purge  the  installation  with  an  inert  gas,  as  nitrogen.  Special  precautions  are  necessary  for  operation  with 

oxygen or hydrochloric gas and the user should be reassured that appropriate procedures are implemented. 

Eventually,  it  is  not  enough  to  isolate  the  high-pressure  device,  since  high  pressures  can  be  retained  downstream  of 

isolation valves. Do not try to remove covers, plugs, etc., before these parts are properly freed-up. Even so, it is advisable 

to consider if high-pressure gas can be present at the time of removal of covers and plugs. 

Summary of Contents for ARGOS WA

Page 1: ...INSTALLATION OPERATION MANUAL PRESSURE REGULATOR VALVE MODEL ARGOS WA ...

Page 2: ...TURE LIMITS 6 2 3 4 FLOW COEFICIENT 6 2 3 5 VALVE WEIGHT 6 2 3 6 PRESSURE REGULATOR SPRING RANGE SET POINT 7 2 3 7 ACCURACY AND LOCK UP 7 2 3 8 PRESSURE REGULATOR DIMENSIONS 8 3 OPERATING PRINCIPLE 9 3 1 THE REGULATOR 9 3 2 REGULATOR ACTIVE MONITOR SYSTEM 9 3 3 PILOT 11 4 INSTALLATION 11 4 1 CHECKING SYSTEM INTEGRITY 11 4 2 FILTER 12 4 3 CLEANING 12 4 4 OTHER IMPORTANT DEVICES FOR A SAFETY INSTALL...

Page 3: ...that all users of these equipments are properly instructed and warned on their potential danger and certify yourself that the personnel responsible for installation test commissioning operation and maintenance of the plant are skilled enough to perform their duties Instruction manuals are provided for orientation of the operators but it is supposed that they have a basic knowledge level If any dou...

Page 4: ...valve can be positioned fully open Consequently when a regulator is put into operation the shutoff valves should be open slowly so that the regulator valve can assume its regulating position If the valves are quickly opened the upstream pressure can pass downstream through the regulator and over pressurize downstream the main line All regulators etc should operate with the regulating spring specif...

Page 5: ...rts 2 INTRODUCTION 2 1 SCOPE OF MANUAL This Instruction manual has as objective supply information about operation installation and maintenance about ARGOS WA pressure regulator manufactured by GASCAT 2 2 DESCRIPTION Argos Axial WA Series is a regulator designed by Gascat s engineering that is included into the pilot operated pressure regulators family to be applied with all gases This wafer type ...

Page 6: ...TURE LIMITS Operating temperature 20 C a 60 C Ambient temperature 20 C a 60 C The temperature limits informed at this manual or in any applicable standard must not be exceeded under any circumstances at risk of damage the equipment safety of installation and safety of people involved in the operation 2 3 4 FLOW COEFICIENT DN KG 1 400 2 1140 3 2800 4 4900 2 3 5 VALVE WEIGHT Kg DN SINGLE ACTIVE MONI...

Page 7: ...PART NUMBER RANGE YELLOW GREY 01 50 09 20 50 mbar BLUE 01 50 10 45 100 mbar WHITE GREY 01 50 21G 90 250 mbar SILVER 01 50 21P 150 430 mbar GREY 01 50 24 340 1100 mbar G 31 PILOT SPRING COLOR PART NUMBER RANGE SILVER 01 49 62 0 7 2 8 bar GREEN 01 49 65 2 0 5 5 bar RED 01 49 64 4 5 14 0 bar BROWN 01 49 65 4 0 18 3 bar BLACK 01 49 65 14 7 32 0 bar 2 3 7 ACCURACY AND LOCK UP Pressure regulator AC up t...

Page 8: ...Installation and Operation Manual Argos WA Pressure Regulating Valve MI 44 Elaborado Verificado Aprovado CSQ Data Revisão Página JJ GN JM 03 09 18 01 8 de 20 2 3 8 PRESSURE REGULATOR DIMENSIONS ...

Page 9: ... obturator spring of pilot is superior to the regulating spring force and moves the obturator set upward against the pilot seat closing the pilot gas passage In case of flow the pressure in the sensing line start decreasing causing the pilot opening because of the regulating spring of pilot added to the pressure under its diaphragm In parallel the discharge pressure also decreases In this conditio...

Page 10: ...onitor regulator keeps lightly lower than the inlet pressure allowing the valve stays in the open position during normal process service conditions In case of active regulator fail that results in increase in outlet pressure the pilot of monitor regulator start closing up to achieve the set point of this pilot and then the monitor regulator can assume the control of pressure reduction in the syste...

Page 11: ...al process service conditions and will assume the pressure regulating in case of active regulator fail 3 3 PILOT The pressure regulator model ARGOS WA manufacture by GASCAT use pilot the G 30 or G 80 model depending of the desired set point If the set point is greater than 0 7 bar applies the G 30 This pilot is responsible by the control of feed pressure of main regulator actuator and by consequen...

Page 12: ...allation of a basket type filter with minimum 150 mesh as close as possible to the regulator input without being joined flange to flange because if the filter is installed immediately upstream of the regulator it can produce turbulence that will cause disturbances in the pressure control of the regulator Care with the filter installation is essential to the perfect operation of the apparatus becau...

Page 13: ...Installation and Operation Manual Argos WA Pressure Regulating Valve MI 44 Elaborado Verificado Aprovado CSQ Data Revisão Página JJ GN JM 03 09 18 01 13 de 20 ...

Page 14: ... proceed with pressurization of the span where the equipment is installed by the downstream valve of the equipment Under no circumstances proceed with the depressurization of the span where the equipment is installed by the valve located upstream of the equipment such as the filter drain ATTENTION GASCAT s SSV are sent to the field already calibrated however depending on transport conditions and t...

Page 15: ...d operation pressure 3 Close the purge valve 4 Check for regulator lockup with the pressure gauge manometer located downstream of the regulator a stable pressure indication for approximately 3 minutes 5 Close the purge valve and then slowly open the gas output blocking valve 6 Make fine pressure adjustments if is necessary using the restrictor passage Notes 1 The lockup pressure active monitor sys...

Page 16: ...peration extending the warrant up to 18 months in case they are in stock Such warranty only covers those cases for which the occurrence of production defects are evidenced which remained unnoticed at the time the product delivery To present warranty is not valid if it is found that the defect or mishap was caused by accident normal wear inadequate installation improper maneuvering or use inadequat...

Page 17: ...dry place protected from bad weather 9 GENERAL RECOMMENDATION 1 We test our regulators and valves at the requested operation conditions 2 Criteria and maintenance steps are contained in manuals however for any doubt on the use operation or maintenance contact Gascat s technical department that will give you proper guidance 3 Gascat supplies on request a complete replacement kit 10 COMPONENTS SPARE...

Page 18: ...Operation Manual Argos WA Pressure Regulating Valve MI 44 Elaborado Verificado Aprovado CSQ Data Revisão Página JJ GN JM 03 09 18 01 18 de 20 POS DESCRIPTION QTY 1 DIAPHRAGM 1 2 O RING 1 3 O RING 1 4 O RING 2 5 O RING 1 ...

Page 19: ...ating Valve MI 44 Elaborado Verificado Aprovado CSQ Data Revisão Página JJ GN JM 03 09 18 01 19 de 20 G 30 PILOT CODE 28 20 41F POS DESCRIPTION QTY 1 DIAPHRAGM 1 2 RELIEF 1 3 SHUTTER 1 4 FILTER ELEMENT 1 5 O RING 1 6 O RING 1 7 O RING 1 8 O RING 1 9 O RING 1 ...

Page 20: ...09 18 01 20 de 20 G 80 PILOT CODE 28 21 28A_KIT POS DESCRIPTION QTY POS DESCRIPTION QTY 1 RELIEF 2 11 O RING 1 2 DIAPHRAGM 1 12 O RING 1 3 DIAPHRAGM 1 13 O RING 2 4 SHUTTER 1 14 O RING 1 5 SHUTTER 1 15 O RING 1 6 INTERNAL RELIEF 1 16 O RING 1 7 FILTER ELEMENT 1 17 O RING 1 8 GASKET 1 18 O RING 1 9 O RING 1 19 O RING 1 10 O RING 1 20 O RING 1 ...

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