GAS GAS TXT GP 2017-E4 2017 Manual Download Page 57

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HOMOLOGATION

125 / 200

250 / 280 / 300

125 / 200

250 / 280 / 300

1 - Front right turn signal

2 - Rear right turn signal

3 - Trial rear pilot

4 - Rear left turn signal

5 - M6 Bolt

6 - ULS screw 6x16

7 -

Phillips

screw M6 x 25

8- Philips screw 6.3x16

9- Front left turn signal

10- Turn signal box

11- Trial license holder homologated

12- Stand spring

13- ULS screw 8x12 8.8

14- Self-locking M6 nut with galvanized washer

15- Mirrors

16- Carburettor kit

1
2
3
4
5
6
7
8
9

11
12
13
14
15
16

BT280634018
BT280634018
BT280334015
BT280634019
T2206000   x2
T0506016N x2
T0706025   x3
T0706316   x2
BT280634019
L300720

MT120690100

BT280520003
BE25610039
T0508012
T2206002 x3
L300760 x2
MT280690100

Summary of Contents for TXT GP 2017-E4 2017

Page 1: ......

Page 2: ......

Page 3: ...y years of competition and experimentation in this demanding discipline as well as the many great successes achieved thanks to great trial riders who have contributed with their expertise to the basic...

Page 4: ...d these warnings not be heeded the guarantee may be automatically invalidated Various notes These are the indications necessary for the optimal control and adjustment operations together with those ta...

Page 5: ...g 23 Fuel tank dismantle 24 Radiator fill in 24 Spark dismantle 25 Spark check 25 Air filter box dismantle 26 Carburettor dismantle 27 Carburettor capacity check 27 Carburettor cleaning 27 Inlet valve...

Page 6: ...s that become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Direc...

Page 7: ...the specifications set out in the User s Manual e The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of th...

Page 8: ...f a claim under Warranty or to arrange an inspection of the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rende...

Page 9: ...recommended in order to guarantee the correct working of the engine It is important to warm the engine to the optimum working temperature every time the motorbike is used Synthetic or semi synthetic...

Page 10: ...c Bore and stroke 76 x 60 mm 300 cc engine Cylinder size 294 1 cc Bore and stroke 79 x 60 mm Carburettor diameter of the diffusor 26 Lubrication system Mixture 50 1 2 Ignition system Digital magnetic...

Page 11: ...280 300 Rear Variable progressive system with mono shock multiadjustable Suspension stroke Front 177 mm Rear 164 mm Front fork oil SAE 5 Front fork oil level 40 mm 125 200 180 mm air chamber steel bar...

Page 12: ...headlight 10 Front tyre 11 Front brake disc cover 12 Front brake disc 13 Cylinder 14 Carburettor 15 Chain guide 16 Chain slide 17 Chain 18 Rear sprocket cover 19 Rear sprocket 20 Rear rim 21 Rear tyre...

Page 13: ...Ignition cover 42 Fuel tank 43 Fuel tank cap 44 Left hanle grip 45 Clutch lever 46 Light controls 47 Clutch pump 48 Handlebar 49 Left bottle regulation 50 Multifunction 51 Warning indicators 52 Right...

Page 14: ...lutch Engine protector plate Every year 30 hours Every race Every race Every race Every race Every race 30 hours Every race Every race Every race 30 hours 60 hours Every race Every race Every race Eve...

Page 15: ...very race Every race Every race Every race Every race Every race Every race 60 hours Every race Every race Every race Every race Every race Every race Every race Every race If is necessary If is neces...

Page 16: ...printed on the front and this information must coincide with that contained in the vehicle documents We recommend that this information be entered in the box below Key identification numbers The mope...

Page 17: ...left hand grip This is an orange colour button To start the right hand indicator move this switch to the right and likewise to start the left hand indicator move this switch to the left All light con...

Page 18: ...ocking system could be damaged I Use premium gasoline with an octane rating equal to or higher than that shown in the table Gasoline is extremely flammable and can be explosive under certain condition...

Page 19: ...urn in counterclockwise direction To close it place cap with the words GAS GAS in the upper position and turn the tab in clockwise direction It is important to check periodically the condition of the...

Page 20: ...fuel tap A must be forward rearward for normal operation When turned upwards it opens the reserve downwards it turns off the fuel 8 A B C C Reserve Open Closed The choke B is a device for aiding the e...

Page 21: ...m This play must never be eliminated Like the c l u t c h lever the front brake lever must be in the ideal position Again the play must not exceed 3mm This play must never be eliminated 7 3 mm minium...

Page 22: ...it a few minutes To check the oil level unscrew the cap B and examine the level of oil using the dip stick The level should be between the marked maximum and minimum levels If it is too high drain the...

Page 23: ...lean with water and detergent then dry and lubricate with oil designed for filters Ensure its correct collocation once clean In the lower part of the filter chamber there is a leaf that acts as the es...

Page 24: ...k that the gasoline cap and fuel cock are closed properly Next pull out the fuel tube end A which is inserted in the fuel cock The third step is to unscrew the Allen screw M6 B fastening the front upp...

Page 25: ...y to periodically check the spark plug condition This must be done removing the spark plug from its housing in the upper part of the cylinder head First disconnect the spark plug cap and remove the sp...

Page 26: ...the filter box to the chassis 3 Pull the filter box straight up just enough until the rear intallation connecting fixture is visible 4 Disconnect the fixture Fig 1 5 Remove the filter box completely...

Page 27: ...or very thoroughly To do so use compressed air It is important to check the level of petrol within the carburettor The float should be at 18 5mm C C C I Extreme precautions must be taken to dry the in...

Page 28: ...ndling these parts C I The distance between reeds and the reed keepershouldbe6 5mm for all types of displacement models Reeds must be kept in perfect conditions with no signs of nicks scratches broken...

Page 29: ...ir bleeder Check clutch discs for possible wear after many hours of use For correct operation the minimum measure should be between 9 75 to 9 85 mm C 17 5 9 75 0 1 0 A C A The circle indicates where t...

Page 30: ...of air chamber 160 mm 575 mm Level of air chamber 180 mm 575 mm FRONT FORK 40 mm 125 200 FRONT FORK 40 mm aluminium bars 250 280 300 For a medium weight of 75 Kg we should preload the spring to 2 5 m...

Page 31: ...is adjusted manually Right hydraulic extension Left hydraulic compression C A B 7 7 The preloading of the damper spring is measured by the rotation of the toothed rings C with the aid of a special wre...

Page 32: ...e to periodically remove and verify the condition of the swingarm bearings and holders 7 The link adjustments at the lower part of rear suspension must be periodically cleaned verified and lubricated...

Page 33: ...se to the footrests springs and fixtures 8 Use special oil to lubricate the following 1 All linkages of the brake and clutch levers C 2 The linkage of the gear shift lever C 8 C 8 8 3 Also the rear br...

Page 34: ...llow smooth operation of the gasoline control C 7 6 The secondary chain must be cleaned and lubricated thouroughly and frequently since it is exposed to inclemency and constant rubbing 8 C 34 C 5 Appl...

Page 35: ...frequently lubricate the chain tensor spring because ii is under great stress C 7 9 Oil and clean the gas control frequently it is especially recommended to do so after the bike has been cleaned with...

Page 36: ...in opposite direction of the wheel travel C 7 To regulate the chain slack and center the rear wheel use the shaft excentrics which can be easily graduated C 7 7 The chain tension must allow a slack ne...

Page 37: ...sure 0 450 bar normal 0 420 bar competition Rear wheel pressure 0 350 bar normal 0 300 bar competition 7 A l l t y r e s c o n d i t i o n s must checked to insure optimum road adherence possible Fig...

Page 38: ...e the air trapped in the brake circuit 7 The front brake fluid level can be verified watching through the transparent inspection window 7 7 Pad brakes wear front and rear must be checked from time to...

Page 39: ...der support Verify fluid level periodically and refill if necessary C To verify the reservoir level you must remove the fuel tank and place de oil reservoir in horizontal position to check the real fl...

Page 40: ...7 8 7 8 25 7 8 3 4 7 8 7 8 7 8 40 10 7 8 12 12 13 7 8 11 5 13 25 PART NAME Front wheel axle Chassis to swingarm fastener Upper shock absorber fastener Lower shock absorber fastener Connecting rods cap...

Page 41: ...wheels do not touch the ground if possible place cardboards under the wheels Cover the motorcycle to protect it from dust and dirt When starting off after an extended storage Remove the plastic bag f...

Page 42: ...motor running save the data to the memory even when the device is switched off When the multifunction apparatus is not activated it displays a clock The value of the wheel circumference can be altered...

Page 43: ...ION CHARACTERISTICS CURRENT SPEED SPD 4 399 9 kmph or mph 0 1 kmph or mph 0 1 TACHOMETER RPM 0 19999 rpm 10 rpm 0 1 TACHOMETER BAR 0 12000 rpm Variable 0 1 MAXIMUM SPEED MS 4 399 9 kmph or mph 0 1 kmp...

Page 44: ...ter It shows the total mileage accumulated by the vehicle The data is stored in the memory even when the device is not running ART Time of use controller Calculates the total time in operation It star...

Page 45: ...nds and then release Selecting the values for the wheel circumference Enter the value for the wheel circumference by pressing button 1 in succession To go on to the next digit press button 3 Confirm b...

Page 46: ...s button 3 Confirm by pressing button 2 Setting the pulse per revolution PPR The gauge receives one electrical pulse for each revolution on the engine PPR Default value for 2 and 4 stroke engines 1 PP...

Page 47: ...irm by pressing button 2 Selecting the warning temperature Note This step can only be taken on vehicles fitted with the optional temperature sensor When the engine temperature exceeds the set value th...

Page 48: ...ximum speed Distance Chronometer Maximum temperature Maximum rpm Confirm the reset by pressing buttons 1 and 2 simultaneously Total reset of the display Press the RESET button using a suitable object...

Page 49: ...for 3 seconds when the button is pressed If the lighting is connected to the 12V system on the vehicle it will be brighter and stay on for up to 20 minutes after the vehicle has come to a full halt S...

Page 50: ...alized workshop Go to a specialized workshop Go to a specialized workshop Drain old fuel out of the tank With the fuel tank filled with new fuel the engine will start immediately Clean and dry or repl...

Page 51: ...Main jet set too high Replace the rotor Drain the fuel tank and fill up with new fuel Clean the fuel system and verify its operation Clean or replace the air cleaner Verify its operation Verify if the...

Page 52: ...rn steering bearings Bent steering stem Go to a specialized workshop Replace the shift fork Go to a specialized workshop Replace the gearshift lever Adjust or replace the selector position spring Repl...

Page 53: ...Abnormal motorcycle noises Handlebar vibration Pour excess oil until reaching the correct oil level Drain fork oil and fill with correct fork oil viscosity Replace the front fork Go to a specialized...

Page 54: ...Incorrect brake adjustment Tighten steering bracket and steering stem locknut to the correct torque values Tighten steering bracket and steering stem locknut to the correct torque values Replace the...

Page 55: ...ce of 30 centimeters minimum this will insure the correct gloss of the plastics and adherence of the self adhesive labels that decorate the motorcycle SAFE RIDING OF THIS MOTORCYCLE Safe riding of a m...

Page 56: ...akage or malfunction it is recommended that the owner contact his official dealer to correct this problema Besides the homologated vehicle you have received a complementary kit for a racing version of...

Page 57: ...Front left turn signal 10 Turn signal box 11 Trial license holder homologated 12 Stand spring 13 ULS screw 8x12 8 8 14 Self locking M6 nut with galvanized washer 15 Mirrors 16 Carburettor kit 1 2 3 4...

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GAS GAS TXT GP 2017-E4 2017, Manual

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