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GAS GAS MC65 - 2006, User Manual

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GAS GAS MC65 - 2006 User Manual Download Page 25

-23-

a

A

B

Front brake lever - Adjusting

The front brake lever should have a maximum play of:

a = 3 mm.

To adjust, proceed as follows:

- Adjust the maximum turn of the lever using bolt 

(A)

, to suit the

driver.

- Adjust the play of the lever using bolt 

(B)

.

Rear brake fluid – Checking

The level is correct if it falls within the upper

half of the transparent window 

(A)

.

If  not,  top  up  with  a  recommended  brake  fluid.

A

Summary of Contents for MC65 - 2006

Page 1: ...MANUAL DEL USUARIO USER MANUAL MANUEL D ENTRETIEN LIBRETTO D USO BETRIEBSANLEITUNG...

Page 2: ......

Page 3: ...USER MANUAL USER MANUAL ENGLISH...

Page 4: ......

Page 5: ...ll This bike incorporates our accumulated competition experience and that which we have gained from the achievement of many important titles You now possess a motorcycle with which as well as feeling...

Page 6: ...sed GAS GAS workshop to ensure the bike remains under guarantee For your child s safety only use GAS GAS approved spare parts and accessories GAS GAS will not accept responsibility for any demage caus...

Page 7: ...orbike If these warnings are ignored the vehicle guarantee may be automatically declared invalid Miscellaneous notes These are the instructions necessary for an optimum use of the control and adjustme...

Page 8: ...oil Changing 19 MC 65 Cooling system Checking topping up 20 Carburettor Adjusting throttle cable 21 Carburettor Adjusting idle speed 21 Spark plugs Inspecting 22 Air filter Cleaning 22 Rear brake flui...

Page 9: ...codes Chassis number Engine number Stamp and signature of dealer Gas Gas motor S A reserves the right to modify the equipment technical instructions colours materials services provided or similar with...

Page 10: ...iving techniques falls and the effect of the movement of body weight on the behaviour of the vehicle etc Before starting the cycle for the first time check whether the basic adjustment of the fork and...

Page 11: ...n are often not aware of or do not recognise dangers In particular speed should be reduced on unknown tracks Never allow the child to use the motorcycle unsupervised An adult should always be present...

Page 12: ...our child To improve driving techniques the child should also try to walk as slowly as possible while straddling the motorcycle Position obstacles which the child should try to avoid etc Follow the in...

Page 13: ...4 Brakes Check the level of brake fluid and that the brakes work correctly The tanks have been designed so that the fluid does not require topping up even when the brake pads are worn If the level fal...

Page 14: ...12 Checks each time you start the motorcycle Cont 6 Cables Check the adjustment and working of the accelerator cable 7 Coolant fluid When the engine is cold check the level of the coolant fluid...

Page 15: ...Pull out the choke A Pull the choke control upwards A 4 Kick the starter pedal vigorously without opening the accelerator INSTRUCTIONS FOR MAINTENANCE Fuel tap This has three positions 1 Reserve 2 Ope...

Page 16: ...was not hard enough Do not start or leave the engine idling in closed spaces Exhaust fumes are highly toxic and may result in loss of consciousness or even loss of life When the engine is running ens...

Page 17: ...educe gear again Caution After a fall with the motorcycle all the functions should be checked before starting the bike again A damaged lever should always be replaced Never repair the lever as this wi...

Page 18: ...thetic oil Warning If the recommended oil is not available use semi synthetic oil Do not mix different oil types Mixture ratio oil 2 5 of petrol volume 40 parts petrol to every 1 part oil Note we reco...

Page 19: ...quality two stroke engine oil Other types of petrol may damage the engine Only use recognised brands of oil Lack of oil may result in the premature wear of the piston Too much oil causes excess fumes...

Page 20: ...p up with oil Remove the oil filler cap A Warning Use the recommended oil Add oil until it begins to pour out of the hole B Warning Do not overfill Risk of damage to engine Fit and tighten the oil lev...

Page 21: ...ngine To drain used oil remove the oil release plug B located underneath the engine Replace the drain plug using a new seal washer Tighten to 20 Nm Remove thes filler cap A and fill with oil 750 cc Wa...

Page 22: ...e opening the radiator cap Risk of burns Rotate the cap A anti clockwise and remove it The level of coolant should be at the lower edge of the filler neck of the radiator below the position of the cap...

Page 23: ...d A on the throttle lever cable Turning the threaded terminal B to the right increases the play of the cable and turning it to the left reduces the play Carburettor Adjusting the idle speed The carbur...

Page 24: ...filter proceed as follows Turn the screw A anticlockwise Dismount the seat by pulling it backwards until it detaches from the front fastening Unscrew the filter bolt A Remove filter Wash the filter in...

Page 25: ...To adjust proceed as follows Adjust the maximum turn of the lever using bolt A to suit the driver Adjust the play of the lever using bolt B Rear brake fluid Checking The level is correct if it falls...

Page 26: ...axle can be calibrated for this operation To ensure perfect wheel alignment make sure that the marks are in the same position on both sides Chain slack Checking Adjust the tension of the chain so that...

Page 27: ...ssure Checking Check tyre pressures regularly in order to obtain the best road holding possible INFLATION PRESSURES Front wheel 1 0 BAR Rear wheel 1 0 BAR Brake pads Checking The brake pads both front...

Page 28: ...circuit can be removed using the bleeders A Once the air has been removed from the system replace the rubber cap on the bleeder to prevent dirt from entering the system Front fork Oil level Each of t...

Page 29: ...ication of levers Clean and lubricate frequently with oil The joints of the clutch and front brake levers Lubrication of foot pegs Clean and lubricate frequently with oil The joint and spring of the f...

Page 30: ...of the kick start pedal Chain lubrication Clean and lubricate it frequently with oil after every training session The secondary chain Lubrication of throttle control Clean and lubricate frequently wit...

Page 31: ...water penetration cover the exhaust pipe before washing the cycle After rinsing dry the motorcycle with compressed air and a cloth Then go for a short ride on the motorcycle to allow the engine to rea...

Page 32: ...rests etc and the chain Adjust the rear suspension The storage area should be dry and not subject to large temperature fluctuations Cover the motorcycle with breathable canvas or canopy Do not use im...

Page 33: ...ssion Straight cut gears Z 22 77 Gearbox 6 speed Gearbox ratios 1st gear 12 33 2nd gear 15 29 3rd gear 18 27 4th gear 20 25 5th gear 25 27 6th gear 23 22 Engine lubrication SAE 10 Engine oil Ignition...

Page 34: ...hock absorber Front brake 180 mm Rear brake 180 mm Tyres Front 60 100 14 Rear 80 100 12 Tyre pressure Front and rear 1 0 bar Fuel tank capacity 3 5 litres Secondary transmission Gear ratio 12 48 Chain...

Page 35: ...ze Check for possible leaks and the bracket in the exhaust system Check cables for wear movement and buckling and adjust and lubricate Check oil level of hydraulic clutch master cylinder Clean air fil...

Page 36: ...ck all frame screws bridge shaft nuts swing arm support shock absorber Check wheel spoke tension and attachment to rims Check pressure and condition of tyres Check wear fastening and tension of chain...

Page 37: ...mes out check the bleeding of air from the tank or clean the fuel tap Reduce the electrode spacing 0 60 mm Clean or change spark plug Remove spark plug connect it to plug cable earth with plug bare po...

Page 38: ...s thread in silencer carbonised Air filter blocked Fuel supply partially broken or blocked Loss in compression due to loose spark plug Exhaust system bent or faulty Check connections Check ignition sp...

Page 39: ...alue spark plug fitted auto ignition Check ignition point or adjust Change reeds Overhaul engine Clean carburettor change float needle if necessary and adjust level Tighten jets Use spark plug type sh...

Page 40: ...ck intake pipe for cracks Add coolant fluid and bleed coolant system Check for absence of leaks in the coolant system Clean reeds with a gentle jet of water Change coolant fluid use recommended antiru...

Page 41: ...s that become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Direc...

Page 42: ...the specifications set out in the User s Manual e The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of t...

Page 43: ...of a claim under Warranty or to arrange an inspection of the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rend...

Page 44: ...42 Notes Notes...

Page 45: ...43 Notes Notes...

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Page 48: ...USAGE DE L HUILE CONSIGLIA L USO D OLIO EMPFIEHLT DEN GEBRAUCH VON L C UNICEF n 17 Poligon Industrial Torremirona 17190 Salt Girona SPAIN Tel 34 902 47 62 54 Fax 34 902 47 61 60 E mail officegg gasga...

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