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CONTROLS 6

15

6.5

Opening the fuel tank filler cap

Danger

Fire hazard

Fuel is highly flammable.

The fuel in the fuel tank expands when warm and can escape if overfilled.

Do not fuel the vehicle in the vicinity of open flames or lit cigarettes.

Switch off the engine for refueling.

Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.

If any fuel is spilled, wipe it off immediately.

Observe the specifications for refueling.

Warning

Danger of poisoning

Fuel is poisonous and a health hazard.

Avoid skin, eye and clothing contact with fuel.

Immediately consult a doctor if you swallow fuel.

Do not inhale fuel vapors.

In case of skin contact, rinse the affected area with plenty of water.

Rinse the eyes thoroughly with water, and consult a doctor in case of fuel contact with the eyes.

Change your clothing in case of fuel spills on them.

Keep fuels correctly in a suitable canister, and out of the reach of children.

Note

Environmental hazard

Improper handling of fuel is a danger to the environment.

Do not allow fuel to enter the groundwater, the soil, or the sewage system.

S04520-10

Turn fuel tank filler cap

1

counterclockwise and lift it off.

6.6

Closing the fuel tank filler cap

S04520-11

Mount fuel tank filler cap

1

and turn it clockwise until the fuel

tank is tightly closed.

Info

Route fuel tank breather hose

2

without kinks.

Summary of Contents for MC 125 2022

Page 1: ...OWNER S MANUAL 2022 MC 125 Art no 3215051en...

Page 2: ......

Page 3: ...ials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice GASG...

Page 4: ...6 Preparing the vehicle for rides on wet and muddy circuits 22 7 7 Preparing vehicle for high temperatures or slow riding 23 7 8 Preparing the vehicle for low temperatures or snow 24 8 RIDING INSTRUCT...

Page 5: ...the hydraulic clutch fluid 69 12 BRAKE SYSTEM 71 12 1 Checking the free travel of the hand brake lever 71 12 2 Adjusting the basic position of the hand brake lever 71 12 3 Checking the brake discs 71...

Page 6: ...20 3 Carburetor 114 20 3 1 Carburetor tuning 114 20 3 2 Carburetor basic setting for sandy surfaces 115 20 4 Capacities 115 20 4 1 Gear oil 115 20 4 2 Coolant 115 20 4 3 Fuel 115 20 5 Chassis 115 20...

Page 7: ...ecially trained experts using the spe cial tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the re...

Page 8: ...instruction and all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning label...

Page 9: ...sically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running...

Page 10: ...er operating and auxiliary fluids and used components comply with the laws and regula tions of the respective country Because motorcycles are not subject to the EU regulations governing the disposal o...

Page 11: ...ttp www gasgas com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as descr...

Page 12: ...4 VIEW OF VEHICLE 10 4 1 View of vehicle front left example S04515 10 1 Hand brake lever p 14 2 Clutch lever p 14 3 Air filter box cover 4 Shift lever p 16 5 Choke p 16 6 Fuel tap...

Page 13: ...ht example S04516 10 1 Seat 2 Fuel tank filler cap 3 Stop button p 14 4 Throttle grip p 14 5 Kick starter lever p 17 6 Foot brake lever p 17 7 Shock absorber compression adjuster 8 Shock absorber rebo...

Page 14: ...side of the steering head 5 2 Type label 401946 10 The type label 1is fixed to the front of the steering head 5 3 Engine number 401949 10 The engine number 1is stamped on the left side of the engine...

Page 15: ...SERIAL NUMBERS 5 13 5 5 Shock absorber article number 401948 10 Shock absorber article number 1is stamped on the top of the shock absorber above the adjusting ring towards the engine side...

Page 16: ...gaged using the hand brake lever 6 3 Throttle grip S04518 11 Throttle grip 1is fitted on the right side of the handlebar 6 4 Stop button S04519 10 The stop button 1is fitted on the left side of the ha...

Page 17: ...consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of...

Page 18: ...the carburetor Activating the choke function frees a drill hole in the carburetor through which the engine can draw extra fuel This results in a richer fuel air mix ture which is needed for a cold sta...

Page 19: ...ne 6 11 Foot brake lever 401956 10 Foot brake lever 1is located in front of the right footrest The foot brake lever is used to activate the rear brake 6 12 Plug in stand H02629 10 The holder for the p...

Page 20: ...ty Warning Danger of accidents The vehicle is not designed to carry passengers Do not ride with a passenger Warning Danger of accidents The brake system fails in the event of overheating If the foot b...

Page 21: ...spoke tension p 87 Info The spoke tension must be checked after half an hour of operation Run the engine in p 19 7 2 Running in the engine During the running in phase do not exceed the specified engin...

Page 22: ...of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling sys...

Page 23: ...for rides on wet sand M01129 01 Check the radiator cap Value on the radiator cap 1 8 bar 26 psi If the indicated value does not correspond to the setpoint value Warning Danger of scalding During motor...

Page 24: ...d GASGAS Motorcycles workshop 600868 01 Clean the chain Chain cleaner p 122 Mount the steel sprocket Grease the chain Universal oil spray p 123 Clean the radiator fins Straighten the bent radiator fin...

Page 25: ...nt gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temper ature Allow the coolin...

Page 26: ...ount the air filter rain cover Air filter rain cover 79006921000 Info Observe the fitting instructions for GASGAS Techni cal Accessories M01107 01 Adjust the carburetor jetting and setting Info The re...

Page 27: ...rly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 43 Bleed the fork legs p 42 Check the air filter Check the settings of all controls and ensure...

Page 28: ...e engine and contact an authorized GAS GAS Motorcycles workshop First gear is used for starting off and for steep inclines Shift into a higher gear when conditions allow incline road situation etc To...

Page 29: ...eople who act without authorization endanger themselves and others Do not leave the vehicle unattended if the engine is running Protect the vehicle against access by unauthorized persons Warning Dange...

Page 30: ...at the plug in stand is firmly in contact with the fender and the tires Pay attention to the alignment of the plug in stand to the fender 8 8 Refueling Danger Fire hazard Fuel is highly flammable The...

Page 31: ...or the sewage system Switch off the engine Open the fuel tank filler cap p 15 400382 10 Fill the fuel tank with fuel up to measurement A Guideline Measurement of A 35 mm 1 38 in Total fuel tank capac...

Page 32: ...and leakage Check the rear brake fluid level p 77 Check the free travel of the foot brake lever p 76 Check the frame p 66 Check the link fork p 66 Check the fork bearing for play Check the shock abso...

Page 33: ...ting hours Every 10 operating hours Change the front brake fluid Change the rear brake fluid Change the hydraulic clutch fluid p 69 Lubricate the steering head bearing p 49 Service the fork Perform th...

Page 34: ...right fork leg As fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improved...

Page 35: ...etached incorrectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized GASGAS Motorcycles workshop will be glad to help Info The effect...

Page 36: ...l move around if the shock absorber is detached incorrectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized GASGAS Motorcycles works...

Page 37: ...he static sag of the shock absorber 402416 10 Measure dimension Aof rear wheel unloaded p 34 Hold the motorcycle upright with aid of an assistant Measure the distance again between the rear axle and m...

Page 38: ...measurements A and C Check riding sag Guideline Riding sag 105 mm 4 13 in If the riding sag differs from the specified measurement Adjust the riding sag p 37 10 10 Adjusting the spring preload of the...

Page 39: ...preload Tighten screw 1 Guideline Screw shock absorber adjusting ring M5 5 Nm 3 7 lbf ft Finishing work Install the shock absorber p 52 Remove the motorcycle from the lift stand p 42 10 11 Adjusting t...

Page 40: ...ting may seriously alter the handling characteristic Extreme modifications to the suspension setting may cause a serious deterioration in the handling characteristic and overload components Only make...

Page 41: ...When disconnecting excess pressure will escape from the hose the fork leg itself does not lose any air The fork airpump indicator switches off automatically after 80 seconds Mount the protection cap I...

Page 42: ...Info Turn clockwise to increase the damping turn counterclock wise to reduce damping when the shock absorber rebounds 10 16 Handlebar position H01188 10 The holes on the handlebar supports are placed...

Page 43: ...r and higher on one side Position the left and right handlebar supports evenly Mount and tighten screws 2 Guideline Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Position the handlebar Inf...

Page 44: ...moving the motorcycle from the lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking Significant damage may be caused if the vehicle rolls away or falls over T...

Page 45: ...scs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when neces sary Clean and oil the dust boots and inner fork tubes of both for...

Page 46: ...led groove from the top must be flush with the upper edge of the upper triple clamp The air suspension is located in the left fork leg The pres sure and rebound damping is located in the right fork le...

Page 47: ...p Mount and tighten screws 2 Position the fork protector on the right fork leg Mount and tighten screws 3 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 9 Removing the lower triple clamp Pr...

Page 48: ...steering head bearing Check whether upper steering head seal 1is correctly positioned Slide on protective ring 2and O ring 3 S04531 10 Position the upper triple clamp with the handlebar Mount screw 4...

Page 49: ...8 lbf ft Loctite 243 S04532 11 Tighten screws 8 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft S04527 12 Position the brake caliper Mount and tighten screws 9 Guideline Screw front brake calip...

Page 50: ...H01167 01 Main work Move the handlebar to the straight ahead position Move the fork legs to and fro in the direction of travel Play should not be detectable on the steering head bearing If there is de...

Page 51: ...e handlebar cushion 11 13 Lubricating the steering head bearing H02387 01 Remove the lower triple clamp p 45 Install the lower triple clamp p 46 Info The steering head bearing is cleaned and lubricate...

Page 52: ...maining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the start number plate p 49 11 18 Removing the shock absorber Preparatory work Raise the motorcycle with a lift stand p 42 S04538 10 M...

Page 53: ...d pull foot brake cylinder off the push rod M01149 01 Remove the connecting link of the chain Take off the chain Info Cover the components to protect them against damage S04571 10 Remove nut 7and pull...

Page 54: ...11 Mount and tighten screw 1 Guideline Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 V01527 10 Position the link fork and mount the swingarm pivot Info Pay attention to flat area A Moun...

Page 55: ...x1 5 60 Nm 44 3 lbf ft Info Pay attention to flat area B Mount and tighten screw 6 Guideline Screw bottom shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Info Raise the wheel slightly to be able to...

Page 56: ...at on the collar bushing of the fuel tank lower the seat at the rear and push the seat forward Make sure that the seat is locked in correctly S04544 10 Mount and tighten screw 1 Guideline Remaining sc...

Page 57: ...take off toward the front 11 23 Installing the air filter box cover S04546 11 Condition The air filter box cover is secured Insert the air filter box cover in area Aand clip it into area B S04546 12...

Page 58: ...f air filter from air filter support 11 25 Cleaning the air filter and air filter box Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel clea...

Page 59: ...the top retaining pin 1in bush ing B The air filter is correctly positioned Secure the bottom retaining pin with holding tab 2 Info If the air filter is not mounted correctly dust and dirt may enter...

Page 60: ...ition the main silencer in exhaust sleeve 1 Mount and tighten screws 2with the washers Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 30 Changing the glass fiber yarn filling in the main si...

Page 61: ...vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe...

Page 62: ...ed Do not fuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fu...

Page 63: ...aged S04553 11 Attach the fuel tank breather hose Mount and tighten screw 1with the rubber bushing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft S04552 11 Mount and tighten screws 2 Guideline...

Page 64: ...motorcycle with a lift stand p 42 400725 01 Main work Rinse off loose dirt with a soft jet of water Remove old grease residue with chain cleaner Chain cleaner p 122 After drying apply chain spray Off...

Page 65: ...r more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be...

Page 66: ...t is worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together 400987 10 Pull on the top section of the chain with the specified weight A Guide...

Page 67: ...Nm 7 4 lbf ft Loctite 243 K01199 10 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece Check th...

Page 68: ...are not permitted 11 39 Checking the link fork S02305 01 Check the link fork for damage cracks and deformation If the link fork shows signs of damage cracks or deformation Change the link fork Guideli...

Page 69: ...work Install the fuel tank p 60 Mount the seat p 54 11 41 Checking the rubber grip 401197 01 Check the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized...

Page 70: ...nsult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult...

Page 71: ...spills on to your clothing change the clothing Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly...

Page 72: ...tract fluid from the master cylinder reservoir to prevent overflow Remove the bleeding syringe Mount and tighten screws bleeder screw Correct the fluid level of the hydraulic clutch Guideline Fluid le...

Page 73: ...turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the handlebar Turn the adjusting screw counterclockwise to decrease the dis...

Page 74: ...nts Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized GASGAS Motorcycles workshop wi...

Page 75: ...SGAS Motorcycles workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly a...

Page 76: ...p will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake...

Page 77: ...liance with the appli cable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between...

Page 78: ...up any brake fluid that has overflowed or spilled 12 8 Checking the free travel of foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free...

Page 79: ...brake lever 3 5 mm 0 12 0 2 in Hold screw 5and tighten nut 4 Guideline Nut foot brake lever stop M8 20 Nm 14 8 lbf ft Hold push rod 3and tighten nut 2 Guideline Remaining nuts chas sis M6 10 Nm 7 4 lb...

Page 80: ...if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid c...

Page 81: ...k the brake linings for damage and cracking If damage or wear is encountered Change the rear brake linings p 79 12 13 Changing the rear brake linings Warning Danger of accidents Incorrect servicing wi...

Page 82: ...id and painted parts Brake fluid corrodes paint Only use clean brake fluid from a sealed container S04560 10 Position the vehicle vertically Remove screw cap 1with membrane 2and the O ring 101740 10 M...

Page 83: ...n the pis ton side brake lining Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point K01185 10 Correct brake fluid level to...

Page 84: ...k the brake pistons K00454 10 Loosen screw 1by several rotations Loosen screws 2 Press on screw 1to push the wheel spindle out of the axle clamp Remove screw 1 H01340 10 Warning Danger of accidents Da...

Page 85: ...the spacers Clean and grease the wheel spindle Long life grease p 122 K00454 11 Position the front wheel and insert the wheel spindle The brake linings are correctly positioned Mount and tighten scre...

Page 86: ...sprocket Info Cover the components to protect them against damage Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc...

Page 87: ...Mount the chain H00007 10 Position chain adjuster 3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3are fitted correctly on adjusting screws 5 Check the chain tension p 62 Tight...

Page 88: ...ire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT num ber The first two digits indicate the week of manufacture and t...

Page 89: ...d in particular on a new vehicle Your authorized GASGAS Motorcycles work shop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends...

Page 90: ...ling effect 14 2 Radiator cover Info Do not use radiator covers in difficult operating conditions K00459 01 The radiator cover is mounted in front of the left radiator between the radiator shield and...

Page 91: ...osition radiator shield 3 Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 14 5 Check...

Page 92: ...e specified value Correct the coolant level Coolant p 120 Mount the radiator cap 14 6 Checking the coolant level Warning Danger of scalding During motorcycle operation the coolant gets very hot and is...

Page 93: ...er components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out o...

Page 94: ...lothing S04563 10 Make sure that screw 1is tightened Position the motorcycle upright Completely fill the radiator with coolant Coolant p 120 S04564 10 Loosen screw 2until coolant escapes without bubbl...

Page 95: ...skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly wit...

Page 96: ...em may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or run ning the engine in an enclosed...

Page 97: ...ctive exhaust extraction when starting or run ning the engine in an enclosed space Start the engine and let it run at idle speed Move the handlebar to and fro over the entire steering range The idle s...

Page 98: ...as the greatest influence with the throttle slide open full throttle If the insulator of a new spark plug is very light or white after a brief ride at full throttle or if the engine knocks a larger ma...

Page 99: ...When the throttle slide is 1 8 open the first cylindrical part of the needle the idling jet and the clip position have the great est influence K00496 01 When the throttle slide is 1 4 open the idling...

Page 100: ...ctive model B00075 10 Clip position 1 5 Clip position from above The five possible clip positions are shown here The carburetor tuning depends on the defined ambient and operating conditions 15 4 Carb...

Page 101: ...is pushed in to the stop p 16 Idle speed 1 400 1 500 rpm Turn idle air adjusting screw 1slowly in a clockwise direction until the idle speed begins to fall Note the position and turn the idle air adju...

Page 102: ...Switching the ignition timing map from Soft to Performance Join plug in connector 1of the ignition timing map adjustment Figure S04566 10 p 100 Performance better performance 15 8 Checking the basic...

Page 103: ...r on the shift shaft in the required position and engage gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift p...

Page 104: ...uel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in...

Page 105: ...oil level monitoring M6 8 Nm 5 9 lbf ft 16 3 Changing the gear oil Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safe...

Page 106: ...ring and fill up with gear oil Gear oil 0 80 l 0 85 qt Engine oil 15W 50 p 120 Mount and tighten the filler plug together with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhali...

Page 107: ...gear oil level monitoring screw Guideline Screw gear oil level monitoring M6 8 Nm 5 9 lbf ft Mount and tighten filler plug 2together with the O ring Finishing work Danger Danger of poisoning Exhaust g...

Page 108: ...shine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove the coarse dirt particles with a gentle water jet Spray the heavily soiled parts with a normal...

Page 109: ...exhaust system with a corrosion inhibitor Preserving materials for paints metal and rubber p 122 Treat all plastic parts and powder coated parts with a mild cleaning and care product Special cleaner...

Page 110: ...s workshop overload In this way you can avoid long work shop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fue...

Page 111: ...STORAGE 18 109 18 2 Preparing for use after storage 401059 01 Remove the motorcycle from the lift stand p 42 Perform checks and maintenance measures when preparing for use p 25 Take a test ride...

Page 112: ...adjust the idle speed p 99 Spark plug defective Change the spark plug Ignition system defective Check the ignition coil Check the spark plug connector Engine does not speed up Carburetor running over...

Page 113: ...oolant p 91 Refill with coolant p 92 Damaged cylinder head or cylin der head gasket Check the cylinder head and cylinder head gasket Bent radiator hose Change the radiator hose White smoke emission st...

Page 114: ...rth gear 19 27 fifth gear 19 23 sixth gear 22 24 Ignition Contactless controlled fully electronic ignition with digital ignition adjustment Spark plug NGK BR9 ECMVX Spark plug electrode gap 0 60 mm 0...

Page 115: ...kick starter stop plate M6 10 Nm 7 4 lbf ft Loctite 243 Screw outer clutch cover M6x20 8 Nm 5 9 lbf ft Screw outer clutch cover M6x50 8 Nm 5 9 lbf ft Screw shift drum locating M6 10 Nm 7 4 lbf ft Loct...

Page 116: ...480 1 5 30 42 71 2 480 1 501 2 300 m 4 925 7 546 ft ASO IJ NDL POS MJ 2 37 5 43 71 2 520 1 5 35 43 71 2 500 2 32 5 43 71 2 500 2 30 43 71 2 490 2 30 43 71 2 480 1 5 30 42 71 2 480 751 1 500 m 2 464 4...

Page 117: ...2 l 1 3 qt Coolant p 120 20 4 3 Fuel Total fuel tank capacity approx 7 5 l 1 98 US gal Super unleaded 98 octane mixed with 2 stroke engine oil 1 40 p 121 20 5 Chassis Frame Central tube frame made of...

Page 118: ...present one of the possible series production tires Additional information is available in the Service section under http www gasgas com 20 7 Fork Fork article number A540C101U406000 Fork WP XACT AER...

Page 119: ...4 in Weight of rider 85 95 kg 187 209 lb 260 mm 10 24 in Gas pressure 10 bar 145 psi Static sag 35 mm 1 38 in Riding sag 105 mm 4 13 in Fitted length 477 mm 18 78 in Shock absorber fluid p 121 SAE 2 5...

Page 120: ...rew throttle grip M6 5 Nm 3 7 lbf ft Nut foot brake lever stop M8 20 Nm 14 8 lbf ft Nut rear sprocket screw M8 35 Nm 25 8 lbf ft Loctite 2701 Nut rim lock M8 12 Nm 8 9 lbf ft Remaining nuts chassis M8...

Page 121: ...octite 2701 Nut angle lever to link fork M14x1 5 60 Nm 44 3 lbf ft Nut frame on linkage lever M14x1 5 60 Nm 44 3 lbf ft Nut linkage lever on angle lever M14x1 5 60 Nm 44 3 lbf ft Nut fork pivot M16x1...

Page 122: ...s on the container and that has the rele vant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if th...

Page 123: ...p 124 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corre sponding properties Super unleaded ROZ 98 RON 98 PON 94 St...

Page 124: ...ife grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Off road chain spray Recommended supplier MOTOREX Chainlube Offroad Oil for foam air...

Page 125: ...AUXILIARY SUBSTANCES 22 123 Special grease 00062010053 Recommended supplier Kl ber Lubrication KL BERFOOD NH1 34 401 Universal oil spray Recommended supplier MOTOREX Joker 440 Synthetic...

Page 126: ...motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society o...

Page 127: ...LIST OF ABBREVIATIONS 24 125 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 128: ...r tuning 96 Chain checking 64 cleaning 62 Chain guide checking 64 Chain tension adjusting 63 checking 62 Choke 16 Clutch fluid level checking correcting 68 fluid changing 69 Clutch lever 14 basic posi...

Page 129: ...ain silencer glass fiber yarn filling changing 58 installing 58 removing 58 Manufacturer warranty 9 Misuse 6 Motorcycle cleaning 106 from lift stand removing 42 raising with lift stand 42 O Owner s Ma...

Page 130: ...top button 14 Storage 108 T Technical data capacities 115 carburetor 114 chassis 115 chassis tightening torques 117 engine 112 engine tightening torques 112 fork 116 shock absorber 117 tires 116 Throt...

Page 131: ...3215051en 3215051en 06 2021 Stallhofnerstra e 3 5230 Mattighofen Austria http www gasgas com...

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