GAS GAS ES 700 2023 Owner'S Manual Download

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PREPARING FOR USE 7

7.2

Running in the engine

–

During the run-in phase, do not exceed the specified vehicle speed in the respective gear.
Guideline

During the first

1,000 km (620 mi)

Maximum speed per gear

First gear

45 km/h (28 mph)

Second gear

65 km/h (40.4 mph)

Third gear

85 km/h (52.8 mph)

Fourth gear

105 km/h (65.2 mph)

Fifth gear

120 km/h (74.6 mph)

Sixth gear

130 km/h (80.8 mph)

–

Avoid fully opening the throttle!

7.3

Loading the vehicle

Warning

Danger of accidents

Total weight and axle loads influence the handling characteristic.

The total weight consists of: operational motorcycle with a full tank, rider and, if necessary, a passenger with pro-

tective clothing and helmet, and, if necessary, mounted luggage.

–

Do not exceed the maximum permissible overall weight or the axle loads.

Warning

Danger of accidents

Improper mounting of cases, tank rucksacks or other luggage impairs the handling charac-

teristics.

Luggage mounted incorrectly can slip while the vehicle is in motion.

–

Mount and secure all luggage according to the manufacturer's instructions.

–

Check that your luggage is fixed properly at regular intervals.

Warning

Danger of accidents

Carrying luggage alters handling characteristics at high speed.

–

Adapt your speed to your payload.

–

Ride more slowly if your motorcycle is loaded with cases or other luggage.
Maximum speed with baggage

130 km/h (80.8 mph)

Warning

Danger of accidents

The luggage system will be damaged if it is overloaded.

–

Read the manufacturer information on maximum payload when mounting cases.

Warning

Danger of accidents

Luggage which has slipped impairs visibility.

If the tail light is covered, you are less visible to traffic behind you, especially when it is dark.

–

Check that your luggage is fixed properly at regular intervals.

Warning

Danger of accidents

A high payload alters the handling characteristic and increases the stopping distance.

–

Adapt your speed to your payload.

Summary of Contents for ES 700 2023

Page 1: ...OWNER S MANUAL 2023 ES 700 Art no 3215133en ...

Page 2: ......

Page 3: ...rms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice GASGAS Motorcycles accepts no liability for delivery options deviations from figures and descriptions as well as misprints and other errors The models portrayed partly contain special equipment t...

Page 4: ... lights 21 6 13 Seat release 22 6 14 Grab handles 22 6 15 Passenger foot pegs 22 6 16 Shift lever 22 6 17 Foot brake lever 23 6 18 Side stand 23 6 19 Opening the fuel tank filler cap 23 6 20 Closing the fuel tank filler cap 24 6 21 Combination instrument 24 6 21 1 Overview 24 6 21 2 Activation 25 6 21 3 Messages on the combination instrument 25 6 21 4 Setting the combination instrument 25 6 21 5 S...

Page 5: ...inings of the front brake 70 12 8 Checking the free travel of foot brake lever 72 12 9 Adjusting the basic position of the foot brake lever 72 12 10 Checking the rear brake fluid level 73 12 11 Adding rear brake fluid 74 12 12 Checking that the brake linings of the rear brake are secured 75 12 13 Changing the rear brake linings 75 13 WHEELS TIRES 78 13 1 Removing the front wheel 78 13 2 Installing...

Page 6: ...14 21 TECHNICAL DATA 116 21 1 Engine 116 21 2 Engine tightening torques 117 21 3 Capacities 119 21 3 1 Engine oil 119 21 3 2 Coolant 119 21 3 3 Fuel 120 21 4 Chassis 120 21 5 Electrical system 121 21 6 Tires 121 21 7 Fork 121 21 8 Shock absorber 122 21 9 Chassis tightening torques 122 22 SUBSTANCES 127 23 AUXILIARY SUBSTANCES 129 24 STANDARDS 130 25 INDEX OF SPECIAL TERMS 131 26 LIST OF ABBREVIATI...

Page 7: ... the highest degree by specially trained experts using the special tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates the end of an activity including potential reworking 1 2 Formats used The typographical formats used in this document are explained below Propr...

Page 8: ...wed to operate the product described safely Therefore read this instruction and all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominent locations on the product described Do not remove any information or warning labels If they are missing you or...

Page 9: ...tion chain tension 2 Information suspension setting 3 Information noise emission 4 Type label USA 5 Type label Canada 6 Information emission control 7 Information putting into operation W00171 10 Information chain tension W00131 10 Information suspension setting ...

Page 10: ...2 SAFETY ADVICE 8 W00138 10 Information noise emission W00139 10 Type label USA W00140 10 Type label Canada W00141 10 Information emission control ...

Page 11: ...e 450 441 4451 www gasgas com 2 8 Operating noise warning This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased significantly through use Otherwise the owner may become subject to penalties under the applicable ordinances 2 9 Manufacturer warranty for the exhaust monitoring system GASGAS North America guarantees that at the time of sale the ...

Page 12: ...rpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 1 Removal or puncturing of the main silencers baffles header pipes or any other components which cond...

Page 13: ...r 15112017000 Unless otherwise noted normal conditions apply to all tasks and descriptions Ambient temperature 20 C 68 F Ambient air pressure 1 013 mbar 14 69 psi Relative air humidity 60 5 During assembly use new parts to replace parts which cannot be reused e g self locking screws and nuts expansion screws seals sealing rings O rings pins and lock washers In the case of certain screws a screw ad...

Page 14: ... you would like to know more about the vehicle or have questions on the material you read please contact an authorized GASGAS Motorcycles dealer The Owner s Manual is an important component of the vehicle If the vehicle is sold the Owner s Manual must be down loaded again by the new owner The Owner s Manual can be downloaded several times using the QR code or the link on the delivery certificate T...

Page 15: ... www gasgas com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Manual An incorrect suspension setting can lead to damage and breakage of chassis components Use of the vehicle under difficult conditions such as dusty environments heavy rain high h...

Page 16: ...E 14 4 1 View of vehicle front left example W00145 10 1 Hand brake lever p 18 2 Clutch lever p 18 3 Fuel tank filler cap 4 Side stand p 23 5 Compression damping of the shock absorber p 46 6 Shift lever p 22 7 Tool set ...

Page 17: ...ering lock p 20 2 Fork compression adjuster 3 Light switch p 19 3 Turn signal switch p 19 3 Horn button p 18 4 Combination switch p 20 5 Emergency OFF switch p 19 5 Start button p 19 6 Throttle grip p 18 7 Fork rebound adjustment 8 Vehicle identification number p 16 9 Foot brake lever p 23 ...

Page 18: ...f the steering head 5 2 Type label H01055 10 The USA type label 1is located on the right side of the frame The type label Canada 2is located on the left side of the frame 5 3 Key number V02729 10 The key number 1can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place ...

Page 19: ...d on the left side of the engine under the engine sprocket 5 5 Fork part number 401947 10 The fork part number 1is stamped on the inner side of the fork stub 5 6 Shock absorber article number 402025 10 The shock absorber article number 1is on the left side of the shock absorber ...

Page 20: ...nd break lever 1is fitted on the right side of the handlebar The hand brake lever operates the front brake 6 3 Throttle grip V02703 10 The throttle grip 1is fitted on the right side of the handlebar 6 4 Horn button V02704 10 Horn button 1is fitted on the left side of the handlebar Possible states The horn button is in the basic position The horn button is pressed The horn is operated in this posi ...

Page 21: ...Turn signal light right on Turn signal switch pressed to the right The turn signal switch returns automatically to the central position after use To switch off the turn signal light press the turn signal switch towards the switch case 6 7 Emergency OFF switch V02705 11 The emergency OFF switch 1is fitted on the right side of the handle bar Possible states Emergency OFF switch off In this position ...

Page 22: ...switch to change the riding mode the traction control and the ABS mode The traction control is activated or deactivated using button TC on the combination switch Info Each time the ignition is switched on all three switch LEDs light up for a function check If all three LEDs light up during operation a malfunction has been detected by the engine control unit Contact an authorized GASGAS Motorcycles...

Page 23: ...rized GASGAS Motorcy cles workshop The coolant temperature warning lamp lights up red The coolant temperature has reached a critical value Stop immediately taking care not to endanger yourself or other road users in the process switch off the engine allow it to cool down and check the coolant level The idle indicator lamp lights up green The transmission is in neutral Turn signal indicator lamp fl...

Page 24: ...ger the passenger can hold onto the grab handles during the trip 6 15 Passenger foot pegs V02708 10 The passenger foot pegs can be folded up and down Possible states Passenger foot pegs folded up For operation without a passen ger Passenger foot pegs folded down For operation with a passenger 6 16 Shift lever 401950 10 The shift lever 1is mounted on the left side of the engine ...

Page 25: ...ety starting system see the riding instructions Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active Side stand folded in This position is mandatory when riding the motorcycle The safety starting system is inactive 6 19 Opening the fuel tank filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands ...

Page 26: ...he reach of children Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system V02709 10 Lift cover 1of fuel tank filler cap and insert the ignition key Turn the ignition key 90 counterclockwise and take off the fuel tank filler cap Info The fuel tank filler cap has a fuel tank breather 6 20 Closing t...

Page 27: ... of the combination instrument is too low Change combination instrument battery 6 21 4 Setting the combination instrument Condition The motorcycle is stationary 401909 01 Press and hold both buttons for 3 5 seconds The Setup menu is displayed The UNIT display flashes Press one of the buttons to select UNIT for the speed in kilometers KM H or miles M H 401911 01 Wait for 5 seconds The combination i...

Page 28: ... Shortening the service interval Press the left button The value decreases Extending the service interval Press the right button The value increases 401914 01 Switching off the service interval display Press and hold the left button off appears in the display 6 21 5 Setting kilometers or miles Info If the unit is changed value ODO is retained and converted accordingly Condition The motorcycle is s...

Page 29: ... the left button The value decreases Advancing the time Press the right button The value increases 6 21 7 Setting the service display Condition The motorcycle is stationary 401913 01 Press and hold both buttons for 3 5 seconds The Setup menu is displayed The UNIT display flashes Wait for the menu of the service display to flash Set the service Guideline Service display switched off Shortening the ...

Page 30: ...ss the right button briefly Next display mode Press the right button for 3 5 seconds DST is reset to 0 0 6 21 9 Speed time and DST2 distance 2 401902 01 Press one of the buttons until DST2 appears on the combination instrument KM H or M H shows the speed shows the time DST2 shows the distance 2 since the last reset such as between two refueling stops Info If the value of 39999 9 is exceeded DST2 i...

Page 31: ...s the average speed since the last reset ART shows the operating hours ODO shows the total distance covered Press the left button briefly Next display mode Press the left button for 3 5 seconds The OPEN END WRENCH SYMBOL shows the remaining operating hours until the next service is due Press the right button briefly Next display mode Press the right button for 3 5 seconds AVG is reset to 0 0 ...

Page 32: ...dex Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alternating angles Running in phase 200 km 124 mi Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake l...

Page 33: ... or other luggage impairs the handling charac teristics Luggage mounted incorrectly can slip while the vehicle is in motion Mount and secure all luggage according to the manufacturer s instructions Check that your luggage is fixed properly at regular intervals Warning Danger of accidents Carrying luggage alters handling characteristics at high speed Adapt your speed to your payload Ride more slowl...

Page 34: ... carried ensure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels Do not exceed the maximum permissible weight and maximum permissible axle loads Guideline Maximum permissible overall weight 350 kg 772 lb Maximum permissible front axle load 150 kg 331 lb Maximum permissible rear axle load 200 kg 441 lb ...

Page 35: ... ated smoothly Check that the electrical system is functioning properly Check that luggage is properly secured Sit on the motorcycle and check the rear mirror setting Check the fuel level 8 2 Starting the vehicle Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use e...

Page 36: ...conds before making another attempt at starting After 6 unsuccessful starting attempts do not try again and check the vehicle for other malfunctions instead This motorcycle is equipped with a safety starting system You can only start the engine if the transmission is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear and relea...

Page 37: ...r her feet on the passenger foot pegs and holds on to the rider or the grab handles Note the regulations governing the minimum age of passengers in your country Warning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning Danger of accidents Cold tires have ...

Page 38: ... noises occur while riding stop safely immediately switch off the engine and contact an authorized GAS GAS Motorcycles workshop 401950 11 Shift into a higher gear when conditions allow incline road situa tion etc Release the throttle while simultaneously pulling the clutch lever shift into the next gear release the clutch lever and open the throt tle Info The gear positions can be seen in the figu...

Page 39: ...o second gear 30 km h 18 6 mph Second gear to third gear 40 km h 24 9 mph Third gear to fourth gear 45 km h 28 mph Fourth gear to fifth gear 50 km h 31 1 mph Fifth gear to sixth gear 55 km h 34 2 mph Quickshifter allows you to shift down in the speed range shown without pulling the clutch lever Guideline Maximum speed before gear change Sixth gear to fifth gear 165 km h 102 5 mph Fifth gear to fou...

Page 40: ...Brake carefully several times to dry out and remove dirt from the brake linings and the brake discs Warning Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency Check the brake system and do not continue riding until the problem is eliminated Your authorized GAS GAS Motorcycles workshop will be glad to help Warning Danger of accidents The brake system f...

Page 41: ...s a result and the brake system will not overheat 8 8 Stopping parking Warning Risk of injury People who act without authorization endanger themselves and others Do not leave the vehicle unattended if the engine is running Protect the vehicle against access by unauthorized persons Lock the steering and remove the ignition key if you leave the vehicle unattended Warning Danger of burns Some vehicle...

Page 42: ...to the left and right Remove the ignition key 8 9 Transport Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401448 01 Switch ...

Page 43: ... eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing if fuel spills on them Note Material damage Inadequate fuel quality causes th...

Page 44: ...ch off the engine Open the fuel tank filler cap p 23 Fill the fuel tank with fuel up to level A Guideline Dimension A 20 mm 0 79 in Fuel tank capacity approx 13 1 l 3 46 US gal Super unleaded ROZ 95 p 128 Close the fuel tank filler cap p 24 ...

Page 45: ...he rear brake are secured p 75 Check the brake discs p 67 Check the brake lines for damage and tightness Check the front brake fluid level p 68 Change the front brake fluid Check the rear brake fluid level p 73 Change the rear brake fluid Check correct the fluid level of hydraulic clutch p 64 Change the hydraulic clutch fluid Check the free travel of the foot brake lever p 72 Change the engine oil...

Page 46: ...hange the fuel screen and check the fuel pressure Check the headlight setting p 95 Check the tightness of the safety relevant screws and nuts which are easily accessi ble Clean the dust boots of the fork legs p 51 Check that the radiator fan is functioning properly Check the antifreeze and coolant level p 98 Change the coolant p 102 Final check Check the vehicle is roadworthy and take a test ride ...

Page 47: ...amping of the fork Info The hydraulic compression damping determines the fork suspension behavior S04313 10 Turn white adjusting screw 1clockwise as far as it will go Info The adjusting screw 1is located at the upper end of the left fork leg The compression damping is located in left fork leg COMP white adjusting screw The rebound damping is located in right fork leg REB red adjusting screw Turn c...

Page 48: ...ear wheel suspension and not to the vehicle speed The high speed compression adjuster for example has an effect when riding over an asphalt edge the rear wheel suspen sion compresses quickly The low speed compression adjuster has an effect for example when riding over long ground swells the rear wheel sus pension compresses slowly These two ranges can be adjusted separately although the transition...

Page 49: ...of the shock absorber will move around if the shock absorber is detached incorrectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized GASGAS Motorcycles workshop will be glad to help Info The effect of the high speed compression adjuster can be seen in fast compression of the shock absorber V02712 11 Turn adjusting screw 1all the w...

Page 50: ...ne Rebound damping Comfort 23 clicks Standard 20 clicks Sport 10 clicks Full payload 10 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damping 10 8 Handlebar position S02163 10 The holes on the handlebar support are placed at a distance of Afrom the center Hole distance A 3 5 mm 0 138 in The handlebar can be mounted in 2 different positions This allows the handlebar...

Page 51: ... and higher on one side Position the left and right handlebar supports evenly Mount and tighten screws 2 Guideline Screw handlebar support M10 45 Nm 33 2 lbf ft Loctite 243 W00175 10 Position the handlebar Info Make sure the cables and wiring are positioned correctly Position the handlebar clamp Mount screws 1 but do not tighten yet Handlebar clamp marking Ais aligned with centre line Bof the hand...

Page 52: ...king the motorcycle off of the rear wheel stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Secure the motorcycle against falling over Remove the rear wheel stand and lean the vehicle on the side stand 11 3 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicl...

Page 53: ...k legs downward Info The dust boots remove dust and coarse dirt particles from the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner ...

Page 54: ...maining screws chassis M6 10 Nm 7 4 lbf ft Position brake line wiring harness and clamp Mount and tighten screws 2 Position the right fork protector Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 8 Bleeding the fork legs Preparatory work Raise the motorcycle with a lift stand p 50 S04313 12 Main work Release bleeder screws 1 Any excess pressure escapes from th...

Page 55: ...at at the rear and push it forward Push locking pin 3into lock housing 4and push the back of the seat down until the locking pin locks in place with an audible click Check that the seat is correctly mounted 11 11 Removing the tool set Preparatory work Remove the seat p 53 V02730 10 Main work Take the hexagon socket wrench for loosening and mounting screws 1from bracket Aon the underside of the sea...

Page 56: ...tool for removing and mounting these screws is located in holder Aon the underside of the seat Take off the left side cover V02731 10 Open the tool set compartment and store tool set 2 Close the tool set compartment Position the left side cover Mount and tighten screws 1 Guideline Screw radiator shield M6x20 4 5 Nm 3 32 lbf ft Make sure the tool is reinserted in holder A Finishing work Mount the s...

Page 57: ...m the rubber bushing in area A Pull off the left side cover upwards from the special screw in area B Take off the left side cover from upwards Repeat these steps on the opposite side 11 14 Mounting side cover V02734 10 Main work Position the left side cover with holding lug 1on special screw 2 and push downwards Press the left side cover into rubber bushing 4with pin 3 ...

Page 58: ...the headlight mask with the headlight p 92 S03291 10 Main work Remove screws 1 Remove screws 2and take off the fender 11 16 Installing the front fender S03292 10 Main work Position the front fender Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the headlight m...

Page 59: ...icle if it is equipped with an air filter Remove air filter 3 11 18 Installing the air filter V02719 11 Main work Clean the air filter box Mount air filter 1 Info The air filter must lie flush against the air filter box along the entire sealing surface A If the air filter is not mounted correctly dust and dirt may enter the engine and result in damage Hook air filter box top 2into the front of the...

Page 60: ... and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the appli cable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with a lift stand p 5...

Page 61: ... distance Bfrom the chain sliding guard and determine chain tension A Info The top part of chain Cmust be taut Chain wear is not always even Repeat this measurement at different chain positions Chain tension 5 mm 0 2 in Distance to chain sliding guard 30 mm 1 18 in If the chain tension does not meet the specification Adjust the chain tension p 59 Take the motorcycle off of the rear wheel stand p 5...

Page 62: ... is not always even Repeat this measurement at different chain positions Tighten nuts 2 Make sure that chain adjusters 4are fitted correctly on adjusting screws 3 Tighten nut 1 Guideline Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft 11 23 Checking the chain rear sprocket engine sprocket and chain guide Preparatory work Raise the motorcycle with a lift stand p 50 100132 10 Main work Shift the tr...

Page 63: ...in If distance Bis greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear out faster on an old worn rear sprocket or engine sprocket S02194 01 Check the chain sliding guard for wear If the lower edge of the chain pins is in line with or below the chain sliding guard Replace the c...

Page 64: ...rew on the chain sliding piece Guideline Screw chain sliding piece M8 15 Nm 11 1 lbf ft Loctite 243 400985 01 Check the chain guide for wear Info Wear can be seen on the front of the chain guide If the light part of the chain guide is worn Change the chain guide 101068 01 Check that the chain guide is firmly seated If the chain guide is loose Tighten the screws on the chain guide Guideline Remaini...

Page 65: ...uideline Screw chain guide M6 10 Nm 7 4 lbf ft 11 25 Checking the rubber grip 401197 01 Check the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized onto a sleeve on the left and onto the handle tube of the throttle grip on the right The left sleeve is clamped onto the handlebar The rubber grip can only be replaced with the sleeve or the throttle tube ...

Page 66: ...ontact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Note Environmental hazard Hazardous ...

Page 67: ...7 Position the cover with the membrane Mount and tighten the screws Info Clean up the overflowed or spilled brake fluid immediately with water 11 28 Removing engine guard V02695 10 Remove screws 1on both sides Pull the engine guard forward out of the holders and remove it 11 29 Installing the engine guard V02695 11 Slide the engine guard into holders 1at the rear Position the engine guard Mount an...

Page 68: ...isengaging the gear Adapt your riding style to the road conditions and your driv ing ability Warning Danger of accidents An incorrectly selected ABS mode makes control of the vehicle considerably more difficult The ABS modes are each only suitable for certain conditions Always select an ABS mode that is compatible with the sur face of the ground The ABS operates with two independent brake circuits...

Page 69: ... force When adjusting the brake lever maintain a minimum clearance to other parts of the vehicle Guideline Minimum clearance 5 mm 0 2 in 12 3 Checking the brake discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized GASGAS Motorcycles work shop will be glad to help 400406 10 Check the front and r...

Page 70: ...nts An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized GAS GAS Motorcycles workshop will be glad to help Warning Skin irritation Brake flu...

Page 71: ...ve screws 1 Take off cover 2with membrane 3 Add brake fluid to level A Guideline Level A brake fluid level below reservoir rim 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 127 Position the cover with the membrane Mount and tighten the screws Info Clean up the overflowed or spilled brake fluid immediately with water 12 6 Checking that the brake linings of the front brake are secured Warning Danger of ac...

Page 72: ...water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Yo...

Page 73: ...that brake fluid does not flow out of the brake fluid reservoir extract some if necessary Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pistons 400418 11 Remove cotter pin 4 remove pin 5toward the right by striking it and remove the brake linings Clean the brake caliper and the brake caliper bracket 400418 10 Check that spring plate 6in the b...

Page 74: ...tact to the foot brake cylinder piston and check free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Info You will know that contact has been made with the foot brake cylinder piston when there is increased resistance when you activate the foot brake lever If the free travel does not meet specifications Adjust the basic position of the foot brake lever p 72 12 9 Adjusting th...

Page 75: ...ake fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized GAS GAS Motorcycles workshop will be glad to help Warning Danger of acci...

Page 76: ...pills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized GASGAS Motorcycles workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel c...

Page 77: ...ot secured correctly Secure brake linings replace with new parts if necessary 12 13 Changing the rear brake linings Warning Danger of accidents Incorrect servicing will cause the brake system to fail Ensure that service work and repairs are performed professionally Your authorized GASGAS Motorcy cles workshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brak...

Page 78: ...GASGAS Motorcycles Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the appli cable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and p...

Page 79: ...nt the cotter pins Info Always change the brake linings in pairs Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Correct the brake fluid level to marking MAX Brake fluid DOT 4 DOT 5 1 p 127 Mount the screw cover with washer and the membrane Info Use water to immediately clean up any brake fluid that has overflowed or ...

Page 80: ...ck the brake pistons V02736 10 Loosen screw 1by several rotations Loosen screws 2 Press on screw 1to push the wheel spindle out of the axle clamp Remove screw 1 V02736 11 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold the front wheel and remove the wheel spindle Take the front wheel out of th...

Page 81: ...the wheel spindle Long life grease p 129 Jack up the front wheel into the fork position it and insert the wheel spindle The brake linings are correctly positioned Mount and tighten screw 2 Guideline Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft Operate the hand brake lever several times until the brake linings are seated correctly against the brake disc Remove the motorcycle from the lift st...

Page 82: ...ged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Take the rear wheel out of the link fork Info Do not operate the foot brake when the rear wheel is removed R04972 10 Remove spacer 6 13 4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs fre...

Page 83: ...gs are correctly positioned Push the rear wheel forward as far as possible and lay the chain on the rear sprocket Mount wheel spindle 3and chain adjuster 4 Mount nut 2 but do not tighten yet Make sure that chain adjusters 4are fitted correctly on adjusting screws 5 Guideline In order for the rear wheel to be correctly aligned the markings on the left and right chain adjusters must be in the same p...

Page 84: ... the rear wheel p 79 V02738 10 Main work Check bearing 1 If the bearing is damaged or worn Change the bearing of the rear sprocket carrier Check damping rubber pieces 2of the rear hub for damage and wear If the damping rubber pieces of the rear hub are damaged or worn Change all the damping rubber pieces of the rear hub V00511 10 Lay the rear wheel on a workbench with the rear sprocket facing upwa...

Page 85: ...oughened Run in new tires with moderate riding at alternating angles Running in phase 200 km 124 mi Info The type condition and pressure of the tires all have a major impact on the handling characteristic of the motorcy cle Worn tires have a negative effect on handling characteristics especially on wet surfaces 400602 10 Check the front and rear tires for cuts embedded objects and other damage If ...

Page 86: ...ke tension Warning Danger of accidents Incorrectly tensioned spokes impair the handling characteristic and result in secondary dam age The spokes break due to being overloaded if they are too tightly tensioned If the tension in the spokes is too low then lateral and radial run out will form in the wheel Other spokes will become looser as a result Check spoke tension regularly and in particular on ...

Page 87: ... types of damage Observe the instructions and specifications of the manufac turer of the tire repair spray After repairing a tire with tire repair spray ride slowly and carefully Ride no further than to the nearest workshop and have the tire changed Tire repair spray should only be used in an emergency We recommend transporting the broken down vehicle to the nearest workshop instead of using tire ...

Page 88: ... least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Preparatory work Remove the seat p 53 S03290 10 Main work Pull engine electronics control unit 1off the holder and set it to one side S03293 10 Remove screws 2 Pull the retaining bracket forward and remove it Disconnect negative cable 3from the 12 V battery Take off positive terminal cover 4 S032...

Page 89: ...e 3 Mount and tighten screw 4 Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft S03296 10 Position positive terminal cover 5 Position washer 6and negative cable 7 and mount and tighten the screw Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft Position retaining bracket 8and mount and tighten screws 9 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft S03297 10 Position engine contr...

Page 90: ...able regulations Info Even when there is no load on the 12 V battery it discharges steadily each day The charging level and the method of charging are very important for the service life of the 12 V battery Rapid recharging with a high charging current shortens the service life of the battery If the charging current charging voltage or charging time is exceeded electrolyte escapes through the safe...

Page 91: ...not bypass or repair fuses Info The main fuse protects all electrical power consumers of the vehicle It is in the housing of the starter relay next to the 12 V battery Preparatory work Remove the seat p 53 W00148 10 Main work Take off protection caps 1 W00149 10 Remove a defective main fuse 2with needle nose pliers Info A faulty fuse has a burned out fuse wire A A spare fuse 3is located in the sta...

Page 92: ...he ABS control unit is located in the fuse box Preparatory work Remove the seat p 53 Pull the engine control unit off the holder and set it to one side Remove the retaining bracket W00150 10 To change the fuse of the ABS hydraulic unit Take off protection cap 1and remove the fuse Insert a new fuse Fuse 58011109115 p 121 Mount the protection cap W00150 11 To change the fuse of the ABS return pump T...

Page 93: ...Fuse 3 10 A fuel pump Fuse 4 10 A radiator fan Fuse 5 10 A horn brake light turn signal Fuse 6 15 A high beam low beam position light tail light license plate lamp Fuse 7 10 A for auxiliary equipment ACC 1 permanent positive Fuse 8 10 A for auxiliary equipment ACC 2 ignition plus USB charging socket Fuse 9 10 A ABS Fuse 10 not assigned Fuse SPARE 10 A 15 A spare fuses Info A faulty fuse has a burn...

Page 94: ...Cover the fender with a cloth Remove screws 1on both sides Tip the headlight mask forward S03304 10 Disconnect plug in connector 2of the headlight Take off the headlight mask 14 8 Installing the headlight mask with the headlight S03304 11 Main work Connect plug in connector 1of the headlight Check that the lighting is functioning properly S03305 10 Remove the cloth from the fender and position the...

Page 95: ...ces heat dissipation and increases the heat of the bulb thus reducing its service life Clean and degrease the bulbs before mounting Do not touch the bulbs with your bare hands Preparatory work Remove the headlight mask with the headlight p 92 V02741 10 Main work Unplug connector 1 Take off protection cap 2of the headlight bulb V02742 10 Detach spring bar 3 Remove headlight bulb 4 Insert a new head...

Page 96: ...k Remove bulb socket 1 V02743 10 Pull position light lamp 2out of the bulb socket Insert a new position light lamp in the bulb socket Position light W5W socket W2 1x9 5d p 121 Insert the bulb socket in the reflector Finishing work Install the headlight mask with the headlight p 92 Check the headlight setting p 95 14 11 Changing the turn signal bulb Note Impairments to reflectors and lamps Grease o...

Page 97: ...g work Check that the turn signal system is functioning properly 14 12 Checking the headlight setting 400726 10 Position the vehicle upright on a horizontal surface in front of a light wall and make a marking at the height of the center of the low beam headlight Make another mark at a distance Bunder the first marking Guideline Distance B 5 cm 2 in Position the vehicle vertically at a distance Aaw...

Page 98: ...u have a payload you may have to correct the headlight range Tighten screw 1 14 14 Changing the combination instrument battery Preparatory work Remove the headlight mask with the headlight p 92 S03312 10 Main work Remove cable tie s 1 Disconnect plug in connector 2 Remove screws 3 S03313 10 Using a coin turn protection cap 4all the way counterclockwise and take it off Remove combination instrument...

Page 99: ...th washers Join plug in connector 2 Position the wiring harness and fasten it with cable ties 1 Finishing work Install the headlight mask with the headlight p 92 Check the headlight setting p 95 Set to kilometers or miles p 26 Set the clock p 27 14 15 ACC1 and ACC2 S03334 10 Installation location The power supplies ACC1 1and ACC2 2are located behind the headlight mask 14 16 Diagnostics connector V...

Page 100: ... Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the ev...

Page 101: ...ck the coolant level and the reason for the loss Coolant p 127 Mount the radiator cap 15 3 Checking the coolant level Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the en...

Page 102: ...o not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coola...

Page 103: ...roughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing V02747 11 Main work Place the motorcycle on a horizontal surface using the side stand Remove radiator cap 1 Refill with coolant Coolant p 127 Completely fill the radiator with coolant Mount radiator cap 1 V02746 11 Remove the cover of the compensating tank Add cool...

Page 104: ...nger of poisoning Coolant is harmful to health Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets int...

Page 105: ...746 12 Remove compensating tank cover 3 Add coolant to the top marking Mount the cover of the compensating tank Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or run ning the engine in an enclosed space Start the engin...

Page 106: ...he ignition is switched on The traction control lowers the tightening torque in case of loss of traction in the rear wheel When traction control is switched off the rear wheel may spin during high acceleration and on surfaces with low grip resulting in a risk of crashing Traction control can also be adjusted during the ride Traction control cannot be deactivated until a minimum speed has previousl...

Page 107: ... between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 105 16 4 Adjusting the basic position of the shift lever 401950 12 Remove screw 1with the washers and take off shift lever 2 401951 10 Clean gear teeth Aof the shift lever and shift shaft Mount shift lever 2on the shift shaft in the required ...

Page 108: ...engine oil and oil filter cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents ...

Page 109: ...4out of the oil filter housing Lock ring plier 51012011000 S03321 10 Remove screws 5 Take off oil filter cover 6with the O ring Pull oil filter 7out of the oil filter housing Lock ring plier 51012011000 Allow the engine oil to drain completely Thoroughly clean the parts and the sealing surface S03322 10 Remove screw plug 8with oil screen 9and the O rings S03323 10 Remove screw plug bkwith oil scre...

Page 110: ...vers bs and bt Mount and tighten the screws Guideline Screw oil filter cover M5 6 Nm 4 4 lbf ft S03327 10 Remove filler plug ckwith the O ring and fill up with engine oil Engine oil 1 70 l 1 8 qt Engine oil SAE 10W 50 p 127 Mount and tighten filler plug ckwith the O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure th...

Page 111: ...al engine oil performance it is not advisable to mix different engine oils GASGAS Motorcycles recommends changing the engine oil if necessary Mount and tighten filler plug 1with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extract...

Page 112: ...061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a normal commercial motorcycle cleaner and clean using a brush Motorcycle cleaner p 129 Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If...

Page 113: ...nd maintenance steps for winter operation Info If you use the motorcycle in winter salt can be expected on the roads You should therefore take precautions against aggressive road salt After riding on salted roads thoroughly clean the vehicle with cold water and dry it well Warm water enhances the corrosive effects of salt 401060 01 Clean the motorcycle p 110 Clean the brake system Info After EVERY...

Page 114: ...g periods when the next season starts 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 129 Refuel p 41 Clean the motorcycle p 110 Change the engine oil and the oil filter clean the oil screens p 106 Check the antifreeze and coolant level p 98 Check tire pressure p 84 Remove the 12 V battery p 86 Charge the 12 V battery p 88 Gu...

Page 115: ...se after storage 401059 01 Remove the motorcycle from the lift stand p 51 Charge the 12 V battery p 88 Install the 12 V battery p 87 Set the clock p 27 Perform checks and maintenance measures when preparing for use p 33 Take a test ride ...

Page 116: ...the fuel screen Fuel filter is very dirty Check the fuel pressure Malfunction in the electronic fuel injection Read out the fault memory using the GAS GAS Motorcycles diagnostics tool Engine overheats Too little coolant in cooling system Check the cooling system for leakage Check the coolant level p 99 Radiator fins very dirty Clean radiator fins Foam formation in cooling system Drain the coolant ...

Page 117: ...rs p 91 Time is not correctly displayed Fuse 1 blown Change the fuses of individual electrical power consumers p 91 Set the clock p 27 12 V battery discharged Ignition not switched off when vehicle was parked Charge the 12 V battery p 88 The 12 V battery is not being charged by the alternator Check the charging voltage Check the open circuit current Combination instrument shows nothing in the disp...

Page 118: ...light alloy Piston rings 1 compression ring 1 lower compression ring 1 oil ring with spring expander Engine lubrication Semi dry sump lubrication system with two trochoid pumps Primary transmission 36 79 Clutch APTC antihopping clutch in oil bath hydraulically oper ated Transmission 6 gear transmission claw shifted Transmission ratio First gear 14 35 Second gear 16 28 Third gear 20 27 Fourth gear ...

Page 119: ...er top M5 6 Nm 4 4 lbf ft Loctite 243 Screw retaining bracket M5 8 Nm 5 9 lbf ft Loctite 243 Screw shift shaft sensor M5 5 Nm 3 7 lbf ft Loctite 243 Remaining screws engine M6 10 Nm 7 4 lbf ft Screw alternator cover M6x25 10 Nm 7 4 lbf ft Loctite 243 Screw alternator cover M6x30 10 Nm 7 4 lbf ft Loctite 243 Screw alternator cover timing chain shaft through hole M6 10 Nm 7 4 lbf ft Loctite 243 Scre...

Page 120: ...ng M6 15 Nm 11 1 lbf ft Loctite 243 Screw shift lever M6 14 Nm 10 3 lbf ft Loctite 243 Screw starter motor M6 10 Nm 7 4 lbf ft Screw stator M6 10 Nm 7 4 lbf ft Loctite 243 Screw tensioning rail M6x30 10 Nm 7 4 lbf ft Loctite 2701 Screw thermostat case M6 10 Nm 7 4 lbf ft Screw timing chain shaft M6 10 Nm 7 4 lbf ft Screw valve cover M6 10 Nm 7 4 lbf ft Screw water pump cover M6 10 Nm 7 4 lbf ft Sc...

Page 121: ...3 3 lbf ft Coolant temperature sensor on the cylinder head M12x1 5 12 Nm 8 9 lbf ft Oil drain plug with magnet M12x1 5 20 Nm 14 8 lbf ft Screw plug oil pressure control valve M12x1 5 20 Nm 14 8 lbf ft Screw plug oil channel M14x1 5 15 Nm 11 1 lbf ft Loctite 243 Engine case stud M16x1 5 25 Nm 18 4 lbf ft Loctite 243 Nut rotor M18x1 5 100 Nm 73 8 lbf ft Loctite 243 Nut inner clutch hub M20x1 5 120 N...

Page 122: ...ont 300 mm 11 81 in rear 240 mm 9 45 in Brake discs wear limit front 4 5 mm 0 177 in rear 4 5 mm 0 177 in Tire pressure road solo front 1 8 bar 26 psi rear 1 8 bar 26 psi Tire pressure with passenger full payload front 2 2 bar 32 psi rear 2 2 bar 32 psi Tire pressure offroad solo front 1 5 bar 22 psi rear 1 5 bar 22 psi Secondary drive ratio 15 46 Chain 5 8 x 1 4 X ring Steering head angle 62 3 Wh...

Page 123: ... 80 140 80 18 M C 70R M S TT Continental TKC 80 The tires specified represent one of the possible series production tires For alternative manufacturers if any contact an authorized dealer or qualified tire dealership If local road approval regulations apply these and the respective technical specifications must be observed Additional information is available in the Service section under http www g...

Page 124: ...ull payload 10 clicks Spring preload Comfort 18 mm 0 71 in Standard 18 mm 0 71 in Sport 18 mm 0 71 in Full payload 25 mm 0 98 in Spring rate Soft 66 N mm 377 lb in Medium standard 72 N mm 411 lb in Hard 81 N mm 463 lb in Spring length 225 mm 8 86 in Gas pressure 10 bar 145 psi Fitted length 395 mm 15 55 in Shock absorber fluid p 128 SAE 2 5 21 9 Chassis tightening torques Screw chain guard EJOT 1 ...

Page 125: ...n cover M5 3 2 Nm 2 36 lbf ft Screw radiator guard M5 3 5 Nm 2 58 lbf ft Screw seat lock cable M5 3 Nm 2 2 lbf ft Screw throttle grip M5 3 5 Nm 2 58 lbf ft Screw upper fuel tank cover M5x20 2 Nm 1 5 lbf ft Screw rear wiring harness M5 2 Nm 1 5 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw connection foot brake cylinder M6 10 Nm 7 4 lbf ft Scre...

Page 126: ...tor shield M6x20 4 5 Nm 3 32 lbf ft Screw rear brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw SAS valve M6 4 Nm 3 lbf ft Screw seat lock M6 5 Nm 3 7 lbf ft Screw seat support center M6x12 5 Nm 3 7 lbf ft Screw seat support front M6x14 6 Nm 4 4 lbf ft Screw side fuel tank cover M6x11 3 Nm 2 2 lbf ft Screw tool set compartment on frame M6x12 5 Nm 3 7 lbf ft Screw tool set compartment on frame M6x...

Page 127: ...43 Screw spring holder plate on side stand bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw steering stem M8 20 Nm 14 8 lbf ft Loctite 243 Screw top triple clamp M8 17 Nm 12 5 lbf ft Engine carrying screw M10 45 Nm 33 2 lbf ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 45 Nm 33 2 lbf ft Loctite 243 Screw eng...

Page 128: ...21 TECHNICAL DATA 126 Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Screw front wheel spindle M24x1 5 45 Nm 33 2 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft ...

Page 129: ...has the rele vant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier M...

Page 130: ... the container and that exhibit the corre sponding properties Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the specified standard Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 131: ...EX Moto Clean Off road chain spray Recommended supplier MOTOREX Chainlube Offroad Perfect finish and high gloss polish for paints Recommended supplier MOTOREX Moto Shine Preserving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Universal oil spr...

Page 132: ...ice intervals are demanded for automobile engines the focus for motorcycle engines is on high perfor mance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils accordi...

Page 133: ... influence of lateral forces MTC Motorcycle Traction Control Auxiliary function of the motor control that reduces engine torque with spinning rear wheel OBD On board diagnosis Vehicle system which monitors the specified parameters of the vehicle electronics Quickshifter Engine electronics function for shifting up and down with out clutch actuation ...

Page 134: ...26 LIST OF ABBREVIATIONS 132 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 135: ...ning lamp lights up the ABS is not active The ABS warning lamp also lights up if an error is detected Contact an authorized GASGAS Motorcy cles workshop Fuel level warning lamp lights up orange The fuel level has reached the reserve mark Malfunction indicator lamp lights up orange The OBD has detected an error in the vehicle electron ics Come safely to a halt and contact an authorized GASGAS Motor...

Page 136: ...120 Chain checking 60 cleaning 58 dirt checking for 58 Chain guide adjusting 63 checking 60 Chain tension adjusting 59 checking 59 Changing the headlight bulb 93 Clutch fluid level checking correcting 64 Clutch lever 18 basic position adjusting 64 Combination instrument activation 25 adjusting 25 combination instrument battery changing 96 messages 25 overview 24 service display setting 27 setting ...

Page 137: ...ranty 13 Intended use 6 K Key number 16 L Light switch 19 Loading the vehicle 31 Luggage 31 M Main fuse changing 89 Manufacturer warranty 13 Misuse 6 Motorcycle cleaning 110 lift stand raising with 50 removing from lift stand 51 taking off of the rear wheel stand 50 with lifting gear at rear raising 50 Motorcycle traction control 38 O Oil filter changing 106 Oil screens cleaning 106 Overview of in...

Page 138: ...19 Starting 33 Steering lock 20 Stopping 39 Storage 112 T Technical accessories 13 Technical data capacities 119 chassis 120 chassis tightening torques 122 electrical system 121 engine 116 engine tightening torques 117 fork 121 shock absorber 122 tires 121 Throttle grip 18 Tire condition checking 83 Tire pressure checking 84 Tire repair spray using 85 Tool set removing 53 storing 54 Towing 40 Trac...

Page 139: ... 3215133en 3215133en 25 10 2022 Stallhofnerstraße 3 5230 Mattighofen Austria http www gasgas com ...

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