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GAS GAS 2007 PAMPERA 125, Manual, Page: 44 / 58

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GAS GAS 2007 PAMPERA 125 Manual Download Page 44

44

MAINTENANCE INSTRUCTIONS

  9- Brake hose bolt
10- Bolts and nuts of the
 

engine brackets.

11- Shift pedal bolts
12- Subframe support bolt
13- Chain guide bolts
14- Chain adjustment nut
15- Drive sprocket bolts

1- Front and rear wheels
2- Front forks
3- Handle bars
4- Upper plate nut
5- Air filter housing bolts
6- Seat bracket bolts
7- Spokes
8- Front axle bolt

16- Silencer bracket bolts
17- Sub chassis bolts
18- Shock absorber bolts

(rear)

19- Exhaust clamp bolt
20- Upper plate bolts
 

(suspension)

21- Brake lever bolt
22- Handlebar bolts
23- Rear axle nut
24- Rear brake pedal bolt
25- Swinging arm nut

7

4

11

5

1

8

10

12

1

9

13

14

6

3

2

15

22

19

16

25

23

24

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Summary of Contents for 2007 PAMPERA 125

Page 1: ...PAMPERA 125 07 ...

Page 2: ......

Page 3: ... many years of competition and experience in this highly demanding discipline and of the many excellent results obtained by the great riders who have provided the fundamental data to enable us to create excellent GAS GAS motorcycles with several key advantages reliability high performance and stability Congratulations for making without a doubt the right choice With skill at the commands of this m...

Page 4: ...contribute to your safety and to that of others as well as guaranteeing a correct preservation and maintenance of your new GAS GAS motorcycle All the instructions required in order to correctly drive and handle the motorcycle are listed below Each message will be preceded by a symbol DANGER This warning symbol identifies special instructions or procedures that if not correctly followed could resul...

Page 5: ... fuel 18 Choke 19 Gear changer 19 Brake pedal 20 Stand 20 DRIVING INSTRUCTIONS 21 Starting the engine 21 Starting a cold engine 21 What to do when the engine is flooded 22 Stopping the engine 22 Stopping the motorcycle 22 Running in period 23 MAINTENANCE INSTRUCTIONS 24 Maintenance chart 24 Clutch 25 Adjustment 25 Brakes 26 Position and play of the front brake lever 26 Position and play of the rea...

Page 6: ...7 Chain slack Adjusting 38 Chain wear 38 Chain guides Checking 39 Battery 39 Exhaust system 41 Removing the silencer 41 Front forks 41 Height adjustment 41 Rear suspension 42 Checking 42 Lubrication 42 Tighten bolts and nuts 43 Tightening torque table 45 Fault diagnosis 46 CLEANING AND STORAGE 52 Cleaning 52 Storage 52 Starting after storage 52 TECHNICAL DATA 53 Engine 53 Chassis 53 GUARANTEE MANU...

Page 7: ...ngraved on the steering stem AUTHORIZATION PLATE The motorcycle has its own corresponding authorization plate including information such as the identification Code The information on the authorization plate must correspond to the data in the vehicle documents IDENTIFICATION ...

Page 8: ...1 2 3 4 6 5 8 LOCATION OF COMPONENTS OPERATION 1 Clutch lever 2 Fuel tank cap 3 Front brake fluid tank 4 Engine start button 5 Front brake lever 6 Accelerator control LOCATION OF COMPONENTS ...

Page 9: ... 11 Headlight assembly 12 Front suspension 13 Rear brake pedal 14 Rear brake fluid tank 1 Front brake disk 2 Air filter 3 Chain 4 Chain guide 5 Rear shock absorber 6 Gear shift pedal 7 Front brake callipers LOCATION OF COMPONENTS OPERATION 1 7 6 5 4 3 2 ...

Page 10: ...To adjust the cable see the section maintenance instructions IGNITION KEY AND STEERING LOCK The ignition key A comes with the motorcycle and is inserted into the lock cylinder B located at the front of the handle bars FRONT BRAKES The front brake lever A is located on the right hand side of the handlebars A A A B ...

Page 11: ...orn may be used The battery is used In this position the hazard lights will operate Note The motorcycle is fitted with a safety device allowing the engine to be started while the gear is engaged See the section Starting the engine The ignition key also operates the steering lock To activate the lock insert the ignition key then rotate the handlebars all the way to the left from the position rotate...

Page 12: ...ves information about the rpm speed journey kilometres travelled time average speed maximum speed length of time with motor running and total time The data relative to the distance travelled and total time of use is stored in the memory even when the apparatus is switched off When the multifunction apparatus is not activated it displays a clock The wheel circumference value is adaptable as is the ...

Page 13: ...1 kmph o mph Trip counter 1 and 2 TRIP 1 2 0 999 9 km o 0 624 9 miles 0 01 km o miles Mileometer ODO 0 999 999 km o 0 624 999 miles 0 1 km o millas Operation time RT 0 00 00 99 59 59 1 second Total time TT 0 00 9999 59 1 minute Clock 0 00 00 23 59 59 1 second 1 minute 1 o 0 1 km h m h 1 o 0 1 km h m h 1 o 0 1 km h m h 0 1 0 1 50 PPM 50 PPM 50 PPM Initial voltage 12v CC Speed sensor Non contact mag...

Page 14: ...nctions RPM Bar Tachometer with bar graph The bar graph of the tachometer displays up to 11 000 rpm RPM Digital Tachometer The rpm is shown in the second row The digital tachometer displays up to 19 900 rpm The tachometer signal can be read from the CDI Capacitor Discharge Ignition or the ignition coil Gear change indicator according to rpm This function permits setting an indicator for changing g...

Page 15: ... Starting the engine The electric starter button A is located on the right hand side of the handlebars and only operates if the ignition key is in the position if the clutch is pressed in or the gear change pedal is in neutral ENGINE STOP BUTTON The switch A is located on the right hand side of the handlebar and has three positions To stop the engine moved the switch A 21 of the two positions indi...

Page 16: ...s Low beam High beam Light burst To operate the light burst press the switch B to the position Note The switch A does not need to be activated to use the light burst However the ignition key must be in the position LIGHTS AND INDICATORS Note With the ignition in position it is not possible to activate the lights or the horn In this position the hazard lights will not work either Lights 16 LOCATION...

Page 17: ...Regarding the use of these lights follow the legal requirements of each country Note The hazard lights only operate when the ignition is turned on Hazard lights off Hazard lights on The switch A is located on the left hand side of the handlebar and has two positions 17 LOCATION OF COMPONENTS OPERATION HORN The button A located on the left hand side of the handlebars operates the horn A A A ...

Page 18: ... each case 18 LOCATION OF COMPONENTS OPERATION FUEL TANK The fuel tank holds 7 4 l The tank has a rapid access cap A and a tube for ventilation B to clear and vapours that may form Turn the cap to the left to open WARNING Regularly check the cap seal and vent hose to ensure they are leak proof Risk of spillage FUEL CUTOFF 1 Reserve 2 Open 3 Closed 1 2 3 B A A ...

Page 19: ...his position the air fuel mixture is enriched and this will facilitate cold starting See also Starting a cold engine GEARBOX The motorcycle has 5 gears It is a sequential gearbox which means that in order to reach third gear from first gear second gear must first be engaged that is the gears go up or down gear by gear To engage the first gear from neutral press on the clutch press the gearshift pe...

Page 20: ...s rest position could cause injury to the user or to others WARNING Do not start the engine or ride the motorcycle when the stand is down Push the stand A downwards to the ground by foot until it supports the weight of the motorcycle Ensure that the surface on which the stand rests is sufficiently hard so that the motorcycle remains in a stable position To take up the stand remove the weight of th...

Page 21: ...t the gearbox into neutral or even hold in the clutch lever during the starting operation Rotate the ignition key A clockwise to the position the electric circuits are activated and the motorcycle may start Without using the throttle press the electric start button B WARNING When the key remains in the engine start position If the engine is not started then a loss of battery electrical potential m...

Page 22: ...ark plug and dry it See Removing the spark plug Once the engine is running open the fuel tap Stopping the engine Brake the motorcycle and put the gearshift pedal in neutral Completely close the accelerator pedal and use the engine stop button Rotate the ignition key anticlockwise to the position Close the fuel tap STOPPING THE MOTORCYCLE DANGER When driving in wet conditions or after washing the m...

Page 23: ... wait for it to completely cool Start the engine once again For the first hour of use or for the first 100 Km use the engine at a moderate speed 23 DRIVING INSTRUCTIONS For maximum deceleration close the throttle A and apply both front and rear brakes Never run the engine at maximum rpm Vary the engine speed consistently using the throttle control Note The spark plug may be soiled if the engine is...

Page 24: ...every 4 years Engine oil R R R Oil strainer C C Clutch I I I Chain Clean lubricate and inspect each time the motorcycle has run Brakes I I I Brake lines I I I Revise every 4 years Brake fluid I I I Change every 2 years Tyres Inspect tyres for damage and check the tyre pressure every time the motorcycle has run Steering assembly I I Front forks I I Rear suspension I I Chassis bolts and nuts T T T N...

Page 25: ... adjustment B in position Fit the protection cap Note If the clutch lever adjustment is at its limit play must be adjusted by using the clutch cam Correct clutch cam play is 2 3 mm WARNING Lower play than that indicated will reduce the clutch effectiveness and the clutch useful life To adjust the clutch cam play proceed as follows Loosen the adjustment nuts B and rotate in one direction until the ...

Page 26: ...cuit We recommend that you visit a GAS GAS workshop immediately Ensure that front brake lever adjustment is correctly suited to your hand Position and play of the rear brake pedal The rear brake pedal should have a play of between 1 to 3 mm when in rest position Loosen the bolt A and adjust the play using the pin B Tighten the nut A once again Ensure that the rear brake pedal adjustment is correct...

Page 27: ...hop immediately BRAKE FLUID Check the condition of the brake fluid using the level inspection windows on both the front brake tank A and rear brake tank B If the brake fluid is dark or appears dirty then go immediately to an approved GAS GAS workshop to replace the fluid WARNING Brake fluid absorbs ambient humidity and degrades with time So that the brake fluid retains its specifications use only ...

Page 28: ...g brake fluid tank in order to re establish the correct level Checking brake pad wear Check the thickness of both the front and rear brake pads Minimum brake pad thickness A 1 mm If any brake pad is less than 1mm thick then replace the complete set HANDLEBARS Adjustment In order to better suit the driver size and preferences the handlebar position may be adjusted forwards or backwards Loosen the h...

Page 29: ... continues to turn when released then this means that the some play has resulted from use Make a final test with the motorcycle firmly attached to the supports and with the wheels suspended stand in front of the motorcycle pull and push the handlebars forward and back Steering adjustment Stabilise the motorcycle using a solid support under the chasis Keep the front wheel off the ground Remove the ...

Page 30: ...climates with extreme temperatures then choose the most suitable engine oil using the attached table as a guide Oil level Note To keep your engine in perfect working order regularly check the oil level and change the oil The engine oil increases in volume when it is hot Check and adjust the level when the oil is cold Initially replace the oil after 5 hours of operation and then every 60 hours See ...

Page 31: ...orizontal surface for example a stand Place an adequately sized container underneath the engine Remove the bolt from the drain A Remove the oil level rod B Allow the used oil to completely drain out Replace the seal washer and replace the drain bolt A Add oil in small quantities for example 150 ml and check the oil level using the oil level rod as usual clean before checking Note The engine has a ...

Page 32: ... the engine oil Remove the plug A located on the left hand side of the engine Fit the strainer the spring and the cap Refill the oil and ensure that there are no leaks as indicated in the section regarding oil changes CARBURETTOR Adjusting the throttle control cable The throttle control should have a play of 2 3 mm If the play is not as indicated then proceed as follows Remove the spring B and the...

Page 33: ...he engine speed to a minimum or slow the engine down then take the following steps Use the motorcycle until the normal operation temperature is reached Stop the engine and secure the motorcycle for example on a support stand Start the engine Rotate the bolt A until the engine runs continuously Note Rotating the screw A clockwise will increase the engine speed Rotating the screw A anticlockwise wil...

Page 34: ... your bike Spark plug removing To remove the spark plug take the following steps Remove the cap A from the spark plug Remove the spark plug B from its allotment using the special spark plug wrench Note Check the colour and the appearance of deposits on the spark plug These deposits indicate if the standard spark plug is the most suitable for your motorcycle or if it should be replaced by another o...

Page 35: ...rmance and prolong its useful life An obstructed air filter restricts the air intake of the engine increasing the petrol consumption and reducing the engine power as well as causing the destruction of the spark plug WARNING If dirt enters the engine then this will lead to excessive wear and engine damage Inspect the air filter regularly as indicated in the Maintenance table Air Filter Cleaning DAN...

Page 36: ...and bolts of the air filter and inlets Re install the air filter in the motorcycle and make sure it is correctly secured WHEELS Tyre pressure Tyre pressure affects traction handling and tyre life Adjust the tyre pressure to suit ground conditions and rider preference but do not deviate excessively from the recommended pressure Note Tyre pressure should be tested when the tyre is cold before drivin...

Page 37: ...deformations of the rim go to an approved GAS GAS workshop or specialist workshop SECONDARY TRANSMISSION CHAIN DANGER A chain in bad condition inadequately maintained or incorrectly adjusted may jump or rupture leading to a loss of control of the motorcycle Note The chain should be regularly examined according to the maintenance table or when the motorcycle is used in adverse conditions for exampl...

Page 38: ...adjustment bolt A to reach the measurement indicated in the section Chain slack Checking WARNING The operations described should be repeated on the opposite side given that the rear wheel must be aligned with the front wheel To align both wheels use the string method and adjust if necessary the adjustment bolts as described above DANGER An incorrectly aligned wheel will cause abnormal tyre wear an...

Page 39: ... Whenever the chain is removed ensure that the clip on the chain connection link is correctly installed with the closed part of the U in the direction of rotation Note Only use original replacement parts BATTERY Note This battery is maintenance free and checking the fluid level is not required It is advisable to check the charge of the battery periodically Battery removing To remove the battery fo...

Page 40: ... 12 6 V the battery can be installed on the vehicle without having to recharge it Constant voltage charge mode Constant voltage 14 4 14 7 V Initial charge current 0 1 0 5 Cn Charge duration 6 hours minimum 24 hours maximum Constant power charge mode Maximum charge current 0 1 Cn Recommended charge time 5 8 hours The product charge current x charge duration must be within the range 0 5 0 8 Cn DANGE...

Page 41: ...r Remove the right hand side number plate carrier by removing the attachment bolts Remove the silencer B attachment bolts A Loosen the bolt A on the exhaust pipe clamp Remove the silencer assembly A B 41 MAINTENANCE INSTRUCTIONS FRONT FORKS Height adjustment The flat surface around the front fork bars nut cap should be flush with the surface of the upper plate A Clamp for exhaust pipe A ...

Page 42: ...f any rusty spots with rust remover and wipe off any grease oil dirt or grime Lubricate the points shown here with either motor oil or regular grease periodically or whenever the vehicle is wet and especially after using a high pressure spray washer General lubrication Lubricate the points indicated with an arrow Clutch lever Front brake lever Rear brake pedal Note In order to lubricate the contro...

Page 43: ...n adverse conditions such as mud or rain Note Several chain lubricants in aerosols are available on the market Lubricate both sides of the chain links with chain lubricant Dry the excess lubricant TIGHTENING NUTS AND BOLTS Every day before using the bike rapidly ensure that all bolts and nuts are tightened Also make certain that all of the other fastenings are in place and in good condition ...

Page 44: ...els 2 Front forks 3 Handle bars 4 Upper plate nut 5 Air filter housing bolts 6 Seat bracket bolts 7 Spokes 8 Front axle bolt 16 Silencer bracket bolts 17 Sub chassis bolts 18 Shock absorber bolts rear 19 Exhaust clamp bolt 20 Upper plate bolts suspension 21 Brake lever bolt 22 Handlebar bolts 23 Rear axle nut 24 Rear brake pedal bolt 25 Swinging arm nut 7 4 11 5 1 8 10 12 1 9 13 14 6 3 2 15 22 19 ...

Page 45: ...lt 51 5 1 Front brake lever support bolt 6 0 6 Fork flange bolt 29 3 0 Steering nut 98 10 0 Rear axle nut 98 10 0 Rear brake pedal bolt 9 0 9 Subframe support bolt 26 2 7 Rear shock absorber bolt 39 4 0 Rear disc wheel drive bolt 29 3 0 Spokes 1 5 0 15 Steering axle bolt 4 4 5 E N G I N E C H A S S I S Tighten all of the bolts and nuts using the correct spanners If not correctly tightened then mot...

Page 46: ...investigate the causes for discharging Visit an approved GAS GAS workshop Visit an approved GAS GAS workshop Visit an approved GAS GAS workshop Ensure that the fuel tap is not damaged or obstructed Drain the old fuel from the fuel tank Fill the fuel tank with new fuel Clean and dry the spark plug Clean the inside of the spark plug hood and apply an anti humidity spray Move the accelerator to full ...

Page 47: ...the required amount Empty the engine oil and fill with oil of the recommended viscosity Visit an approved GAS GAS workshop Adjust the valve play Visit an approved GAS GAS workshop See chapter 5 Air supply incorrect Fuel insufficient Engine cooling blades damaged dirty or bent Fuel system maladjusted Valve adjustment incorrect Fuel supply faulty Air filter dirty Exhaust deteriorated with leaks Valv...

Page 48: ...hop Visit an approved GAS GAS workshop Visit an approved GAS GAS workshop Visit an approved GAS GAS workshop Visit an approved GAS GAS workshop Visit an approved GAS GAS workshop Visit an approved GAS GAS workshop Carbon in combustion chamber The carburetion system is maladjusted Incorrect or poor gasoline or wrong octane rating Damaged or Incorrect spark plug Exhaust system joints deteriorated Ai...

Page 49: ...proved GAS GAS workshop Empty the fork oil and fill with oil of the recommended viscosity Visit an approved GAS GAS workshop Replace the front forks Visit an approved GAS GAS workshop Verify tyre pressure Adjust the rear shock Visit an approved GAS GAS workshop No play in the clutch lever Clutch plate worn Clutch hub worn Clutch spring broken or weak Clutch plates worn Electrical installation cont...

Page 50: ...approved GAS GAS workshop Replace the brake disc Visit an approved GAS GAS workshop Check the brake pad wear Replace the brake pads Visit an approved GAS GAS workshop Replace the damaged cylinder Visit an approved GAS GAS workshop Check all brackets nuts and bolts and apply the correct torques Visit an approved GAS GAS workshop Insufficient oil level in front forks Front fork oil viscosity too low...

Page 51: ...here is any leak visit a GAS GAS workshop immediately Replace the brake fluid Visit an approved GAS GAS workshop Replace the brake cylinder Visit an approved GAS GAS workshop Adjust the position and play of the front brake lever Remove the left hand side cover from the fuel tank and check the voltage regulator connections the voltage regulator itself and all fuses Remove the front headlights cover...

Page 52: ...ure and could provoke an accident Clean the disc using trichloroethylene or acetone Storage When the motorcycle is to be stored for any length of time it should be prepared for storage as follows Clean the entire vehicle thoroughly Start the engine and allowed to run for five minutes to teach the transmission oil then drain as indicated in the section about oil changes Put in fresh transmission oi...

Page 53: ...tch type Cable operated multi disc in oil bath Secondary transmission Chain 5 8 x 1 4 Gear ratio 1st 2 76 13 36 2nd 1 88 17 32 3rd 1 4 20 28 4th 1 13 23 26 5th 0 96 25 24 Primary transmission 4 05 18 73 Transmission oil Capacity 1000 cc Type 10W50 API SF or SG CHASSIS Type Double beam rectangular and 28 mm circular steel tubes with chrome alloy finish Steel swinging arm Tyre sizes Front 2 75 x 21 ...

Page 54: ...ssed without spring BRAKES Front 260 mm diameter Disc Double piston calliper AJP Rear 220 mm diameter Disc Cylinder with incorporated tank single piston calliper AJP DIMENSIONS Overall height 1 120 mm Overall length 2 135 mm Overall width 820 mm Wheel base 1 450 mm Minimum ground clearance 300 mm Fuel tank capacity 7 4 litres Weight 119 Kg Specifications may not be valid for all countries and may ...

Page 55: ...iod established by the Law 23 2003 of the 10th of July regarding Consumer Goods Sales Guarantees from the delivery of goods and in accord with the directive 1999 44 CE for the remainder of the European Community Member States For those countries outside of the European Community the guarantee will be regulated by the relevant current legislation However if the conformity fault appears during the f...

Page 56: ... been used for extraordinary use such as for competitions races or attempts at any record whatsoever h The vehicle has suffered a fall or accident provoking the damage indirectly or directly Exclusions from the warranty The following items will be excluded from the warranty a normal wear and tear on parts including without limitation spark plugs batteries fuel filters oil filter elements drive cha...

Page 57: ...hall end at the date of expiry of the warranty period agreed for the original respective product 3 If any defect cannot be removed and substitution is judged disproportional by the manufacturer the guaranteed purchaser shall be entitled to demand termination of the contract payment of a compensation or partial reimbursement for the purchasing price discount instead of repair of the motorcycle 4 Th...

Page 58: ...Notes Notes 58 ...

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