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Installation Procedures

 CAUTION

To avoid possible personal injury, always wear safety goggles, ear protection, and a dust mask when drilling, 
cutting, or sanding.

NOTICE

When drilling or cutting, always check what is on the opposite side of the surface to avoid damaging the vessel.

After you have planned the autopilot installation on your boat and satisfied all of the mounting and wiring 
considerations for your particular installation, you can begin mounting and connecting the components.

Helm Control Installation

A dedicated helm control is not included in all autopilot packages. If you install the autopilot without a dedicated 
helm control, the autopilot CCU must be connected to the same NMEA 2000 network as a compatible Garmin 
chartplotter to configure and control the autopilot system.
Detailed mounting instructions are included in the helm control box.

Mounting the CCU

Determine the mounting location.
Using the CCU as a template, mark the two pilot hole locations on the mounting surface.
Using a 3 mm (

1

/

8

 in.) bit, drill the pilot holes.

Use the included screws to attach the CCU to the mounting surface.

NOTE: If you use mounting hardware other than the provided screws, the hardware must be quality stainless 
or brass material to avoid magnetic interference with the CCU.
Test any mounting hardware with a handheld compass to make sure no magnetic fields are present in the 
hardware.

ECU Installation

Mounting the ECU

Before you can mount the ECU, you must select a location and determine the correct mounting hardware (

ECU 

Mounting and Connection Considerations, page 6

).

Hold the ECU in the intended mounting location and mark the locations of the mounting holes on the 

mounting surface, using the ECU as a template.

Using a drill bit appropriate for the mounting surface and selected mounting hardware, drill the four holes 

through the mounting surface.

Secure the ECU to the mounting surface using the selected mounting hardware.

8

Summary of Contents for REACTOR 40 MECHANICAL

Page 1: ...as docks pilings and other boats CAUTION Failure to install and maintain this equipment in accordance with these instructions could result in damage or injury When in use beware of hot surfaces on th...

Page 2: ...erference NOTE Mounting screws are provided for the main components of the autopilot system If the provided screws are not appropriate for the mounting surface you must provide the correct types of sc...

Page 3: ...le to reach the ECU you may need to use cable extensions sold separately CCU Mounting and Connection Considerations page 5 You must connect this cable to the alarm and the Shadow Drive sensor NOTE The...

Page 4: ...Component Layout Single Helm Layout NOTE This diagram is for planning purposes only If needed specific connection diagrams are included in the detailed installation instructions for each component 4...

Page 5: ...uded T connectors NMEA 2000 Connection Considerations page 7 If there is not an existing NMEA 2000 network on your boat you can build one using the supplied cables and connectors Building a Basic NMEA...

Page 6: ...for magnetic interference 1 Hold a handheld compass in the CCU mounting location 2 Move the compass six inches to the left of the location then six inches to the right observe the needle and select an...

Page 7: ...th cable ties firmly securing it in place The Shadow Drive sensor must be mounted at least 305 mm 12 in away from magnetic materials or devices such as speakers or electric motors The Shadow Drive sen...

Page 8: ...CCU 1 Determine the mounting location 2 Using the CCU as a template mark the two pilot hole locations on the mounting surface 3 Using a 3 mm 1 8 in bit drill the pilot holes 4 Use the included screws...

Page 9: ...priately sized relay and control wire instead of extending the ECU power cable 1 Route the connector terminated end of the ECU power cable to the ECU but do not connect it to the ECU 2 Route the bare...

Page 10: ...ption Splice 10 AWG 5 26 mm extension wire Fuse 8 in 20 3 cm Battery 8 in 20 3 cm Up to 15 ft 4 6 m Item Description Splice 8 AWG 8 36 mm extension wire Fuse 8 in 20 3 cm Battery 8 in 20 3 cm Up to 23...

Page 11: ...ust be connected to your rudder control so the Reactor 40 Mechanical autopilot can steer your boat When you purchase a drive unit sold by Garmin it will include the correct cables connectors and instr...

Page 12: ...vided by the manufacturer of your drive unit to identify the connections on your drive unit 4 Connect the drive unit power cable not included to your drive unit based on the wire colors and functions...

Page 13: ...t on your boat 2 If your solenoid drive unit has cables connected disconnect the cables 3 Consult the documentation provided by the manufacturer of your solenoid drive unit to identify the connections...

Page 14: ...itive if present N A Auxiliary steering port positive if present N A Auxiliary steering bypass positive if present N A Auxiliary steering common if present 5 Connect the solenoid power cable to the EC...

Page 15: ...ing the CCU 1 Route the connector end of the CCU cable to the ECU and make the connection NOTICE You should apply dielectric grease to the pin holes on the cable connector to prevent corrosion especia...

Page 16: ...t included in all autopilot packages If you install the autopilot without a dedicated helm control the autopilot CCU must be connected to the same NMEA 2000 network as a compatible Garmin chartplotter...

Page 17: ...ee T connectors together side by side 2 Connect the included NMEA 2000 power cable to a 9 to 12 Vdc power source through a switch You should connect the power cable to the ignition switch of the boat...

Page 18: ...0 backbone 2 In the location where you plan to connect the CCU disconnect one side of a NMEA 2000 T connector from the network 3 If necessary connect a NMEA 2000 backbone extension cable not included...

Page 19: ...hartplotter to configure the autopilot See the included configuration guide for more information on configuring the autopilot Maintenance Corrosion Blocker NOTICE To ensure the long life of all parts...

Page 20: ...9 ft Input voltage From 11 5 to 30 Vdc Fuse 40 A blade type Main power usage 1 A not including the drive unit Alarm Specification Measurement Dimensions L diameter 29 32 1 in 23 25 mm Weight 2 4 oz 68...

Page 21: ...turn Transmit only 127245 Rudder data Transmit only 127250 Vessel heading Receive only 127245 Rudder data Receive only 127258 Magnetic variation 127488 Engine parameters Rapid update 128259 Water spee...

Page 22: ...he ECU voltage has dropped quickly below 7 0 Vdc Alarm sounds for 5 seconds The error is cleared when the ECU voltage rises above 7 3 Vdc Autopilot ECU High Temper ature The ECU temperature has risen...

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