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GNC 400 COMM TRANSCEIVER ALIGNMENT PROCEDURE

P/N 005-00051-55 REV. T

Page 2

TABLE OF CONTENTS

1. GENERAL...................................................................................................... 3

2. REFERENCE DOCUMENTS ......................................................................... 3

2.1

Test Equipment ............................................................................................................................. 3

2.2

Setup Procedure............................................................................................................................ 4

3. COMM TRANSCEIVER ASSEMBLY ALIGNMENT....................................... 5

3.1

Initial Control Settings ................................................................................................................. 5

3.1.1

Discrete Adjustment................................................................................................................ 5

3.1.2

Digital Pots ............................................................................................................................. 6

3.1.3

Covers ..................................................................................................................................... 6

3.2

Synthesizer Alignment.................................................................................................................. 6

3.2.1

VCO Alignment ...................................................................................................................... 6

3.2.2

TCXO Alignment.................................................................................................................... 7

3.3

Transmitter Power MOSFET Bias Setting................................................................................. 7

3.3.1

Bias Settings for –04 and Lower 10 Watt Comm Boards ....................................................... 7

3.3.2

Bias Settings for –05 and Higher 10 Watt, and 16 Watt Comm Boards ................................. 7

3.4

Receiver IF Alignment.................................................................................................................. 8

3.4.1

IF Alignment – 8.33 KHz Mode ............................................................................................. 8

3.4.2

IF Alignment - 25 KHz Mode................................................................................................. 8

3.5

Receiver / Transmitter Digital Pot Adjustments ........................................................................ 9

3.5.1

Comm Automated Alignment Instructions.............................................................................. 9

3.5.2

Receiver Preselector Alignment.............................................................................................. 9

3.5.3

Receiver Noise Squelch Calibration - 25 KHz Mode ............................................................. 9

3.5.4

Receiver Carrier Squelch Calibration - 25 KHz Mode ......................................................... 10

3.5.5

Receiver Carrier Squelch Calibration - 8.33 kHz Mode ....................................................... 11

3.5.6

Transmitter Output Power Calibration.................................................................................. 11

3.5.7

Transmitter Modulator Adjust .............................................................................................. 11

3.5.7.1

Modulator Adjustment for 10 Watt comm boards ............................................................ 11

3.5.7.2

Modulator Adjustment for 16 Watt comm boards ............................................................ 12

3.5.8

Transmitter Sidetone Adjust ................................................................................................. 12

Summary of Contents for GNC400

Page 1: ...nge on VCO alignment Add troubleshooting note to TX MOSFET bias setting 13278 M 5 23 00 Add Q Dope to L302 13396 N 6 7 00 Q504 Fix 13512 P 5 10 01 Eliminate TCXO and RX IF Alignment 15734 Q 08 15 01 Add Digital adjustments for PA and Driver bias and MIC gain 16341 R 08 20 01 Change AF IN LO from 600 TO HI to GND 16379 S 09 25 01 Change TX MOD adjustment on 05 comm to 80 16582 T 11 14 01 Update pro...

Page 2: ...ettings for 05 and Higher 10 Watt and 16 Watt Comm Boards 7 3 4 Receiver IF Alignment 8 3 4 1 IF Alignment 8 33 KHz Mode 8 3 4 2 IF Alignment 25 KHz Mode 8 3 5 Receiver Transmitter Digital Pot Adjustments 9 3 5 1 Comm Automated Alignment Instructions 9 3 5 2 Receiver Preselector Alignment 9 3 5 3 Receiver Noise Squelch Calibration 25 KHz Mode 9 3 5 4 Receiver Carrier Squelch Calibration 25 KHz Mod...

Page 3: ...board must be placed into a main chassis before alignment Unless otherwise specified alignment should be performed with the input power supply set to 27 5 0 2 VDC 2 REFERENCE DOCUMENTS 004 00044 03 Min Prfm Spec GNC 400 Comm 016 00214 XX Assy Dwg GNC400 Comm PCB 016 00611 XX Assy Dwg GNC400 Comm 16 Watt 320 00099 06 Ca Assy B GNC400 COMM 2 1 Test Equipment The test equipment needed to perform an a...

Page 4: ...e B connector on the manual test panel Connect COMM AUDIO HI on Manual Test panel to HP8920A B AUDIO IN HI Connect Audio Out on HP8920A B to Manual Test Panel connector marked COMM MIC AUDIO Connect serial port cable from PC to serial port input connector on manual test panel 4 Connect positive and negative digital multimeter inputs to COMM IF AGC and GND outputs respectively on Manual Test panel ...

Page 5: ...ete Adjustment L104 Pre selector Pole 1 coil Mid range as Factory preset L106 Pre selector Pole 2 coil Mid range as Factory preset L109 Pre selector Pole 3 coil Mid range as Factory preset L111 Pre selector Pole 4 coil Mid range as Factory preset L200 8 33 kHz Xtal filter Input Mid range as Factory preset L201 25 kHz Xtal filter Input Mid range as Factory preset L202 8 33 kHz Xtal filter Output Mi...

Page 6: ...Hz Software Default SQUELCH 8 33 kHz Software Default TRANSMITTER POWER Software Default MODULATION DEPTH Software Default SIDETONE ADJ Software Default PA BIAS CURRENT Software Default DRIVER BIAS CURRENT Software Default MIC GAIN Software Default PA and DRIVER BIAS CURRENT and MIC GAIN only on 05 and higher 10 Watt comm boards and 16 Watt comm boards 3 1 3 Covers Remove the covers from the synth...

Page 7: ...ent input and not the 400mA input on the DMM c Turn on the 28V power supply d Zero out the current reading on the display using the REL function on the DMM e Make sure the potentiometers R530 R563 and R562 have been turned fully CCW as outlined in section 3 1 1 f On the unit display set the TX CAL field to CALIBRT If the current reading on the DMM increases more than 50mA send the unit to troubles...

Page 8: ... the receiver IF alignment of section 3 4 is not required 3 4 1 IF Alignment 8 33 KHz Mode a Recall saved State 2 on the HP8920A B State 2 on Radio Test Set RX Mode RF GEN Freq 118 000 MHz RF GEN amplitude 25µV AF GEN1 to FM FM DEVIATION 7 0 KHz AF GEN1 FREQ 1 KHz ohm emf emf on config page RF Level Offset ON configuration page RF In Out 0 3 dB configuration page b Set the COMM frequency to 118 00...

Page 9: ...X mode RF GEN FREQ 118 000 MHz RF GEN amplitude 10 µV AF GEN1 OFF ohm emf emf on config page RF Level Offset ON configuration page RF In Out 0 3 dB configuration page c Set the COMM frequency to 118 000 MHz d Set the channel spacing to 25 KHz e While monitoring the IF AGC voltage on the test panel with a DMM adjust the HP8920A B RF GEN amplitude until the DMM reads 5 0 0 1 VDC f Adjust POLE 1 on t...

Page 10: ... d Increase NS SQ on the display until the squelch just opens audio turns on 3 5 4 Receiver Carrier Squelch Calibration 25 KHz Mode a Recall saved State 5 on the HP8920A B b State 5 on Radio Test Set RX Mode RF GEN Freq 118 000 MHz RF GEN amplitude 12 5 uV AF GEN1 to AM AM DEPTH 85 AF GEN1 FREQ 8 KHz AF IN LO to GND ohm emf emf on config page RF Level Offset ON configuration page RF In Out 0 3 dB ...

Page 11: ...se the XMIT PWR setting on the display until the TX carrier power reaches the first level greater than or equal to19 0 Watts on the 8920A B The power should not exceed 21 0 Watts g Unkey the transmitter 3 5 7 Transmitter Modulator Adjust 3 5 7 1 Modulator Adjustment for 10 Watt comm boards a Recall saved State 7 on the HP8920A B b State 7 on Radio Test Set TX Mode Automatic Tuning AF ANL IN to AM ...

Page 12: ... the MOD DEP setting one step to put the modulation reading at or above 85 The modulation depth should not exceed 90 f Unkey the transmitter 3 5 8 Transmitter Sidetone Adjust a Recall saved State 8 on the HP8920A B b State 8 on Radio Test Set TX Mode Automatic Tuning DE EMPHASIS to OFF AF GEN 1 FREQ to 1 KHz AF GEN 1 Level to 275 mV AF ANL IN to AUDIO IN DETECTOR to RMS AF IN LO to GND Input Port ...

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