Garland MWE3W, Service Manual

Page: 16 / 72

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
PART #4526396 (03/30/10) Page 16
INSTALLATION & STARTUP
(continued)
Startup Procedure
This Garland 3-platen grill comes
with a factory startup at no
additional charge. A startup is
required to take place
BEFORE
the unit is put into operation. It
is the end-user responsibility
to schedule the startup with
their local Factory Authorized
Service Agent, or notify Garland
Commercial Industries at 1-800-
446-8367 should you need
assistance scheduling.
A factory startup is a
comprehensive grill check
in which a factory certified
technician will document all
final settings programmed in
the controller once various
other performance checks
are complete. The estimated
time to complete a startup
is approximately 2.5 – 3.5
hours. Please keep in mind
this estimated time when
scheduling the startup. After
hours or overtime is not covered
under warranty and will be
billed at a charge which is the
difference between the Garland
Reimbursement rate and the
Factory Authorized Service
Centers overtime charges.
A factory startup is necessary
to start the warranty period.
The Authorized Service Center
is required to complete the
paperwork during the startup
process, and send it to Garland
Commercial Industries for
reimbursement. At the time
of receipt, Garland will start
the warranty period which will
conclude at the end of 2 years.
You may contact your Kitchen
Equipment Supplier or dial
1-866-735-1955 for more details
regarding an optional 3rd year
extended warranty plan.
All aspects of the Starup procedure must be documented using the Garland-issued
form, part #4521780:
Rev 3 P/N 4521780 W(091609)
GARLAND CLAMSHELL GRILL START – UP FORM
ELECTRIC OR COMBINATION GAS / ELECTRIC
( FOR USE IN MODEL MWE3W/MWG3W & MWE2W/MWG2W Series grills ONLY)
McDonald’s ____________ Certification ID # _________ Store # _____________ Start-up Date ________________________
Located on Certification Sticker MM / DD / YY
Address _______________________________ City _________________________ Model #
□
MWE3W |
□
MWG3W |
□
MWE2W |
□
MWG2W
Circle One
State / Province ____________________________ Zip Code _________________ Serial # _____________________________
□
United States
□
Canada
□
International (List Country) __________________ Telephone # _________________________
Gas Type Electric / 3-phase Record Amps Per Line Each Contactor
Actual Gas Type ____________
Matches Rating Plate? YES NO
Actual Input _______________
□
208 VAC
□
380 VAC
□
220 VAC
□
400 VAC
□
230 VAC
□
415 VAC
□ 240 VAC
Left
Center
If Applicable)
Right
Line 1
Line 2
Line 3
INSPECTION / OPERATIONAL CHECK
NOTE: CENTER PLATEN should not be checked if MWE2W / MWG2W
1. Ensure grill is installed in the proper type of gas exhaust hood with the proper air draw.
□
OK
2. Ensure flu restrictors are fully opened or removed. Flue Box Supplied by KES
Flu Restrictors located inside exhaust hood
□
OK
□
OK
3. Ensure bottom plate is leveled side to side / front to back / diagonally, in location, under hood. Adjust casters to attain level.
□
OK
4. REMOVE GRILL FROM UNDER THE HOOD. Turn Power Switch ON, controller displays are active, Controller displays “OFF”.
All platen raises automatically?
L
□
OK | C
□
OK | R
□
OK
5. Lower and raise Upper Platen and insure movement is smooth and continuous. Grease shafts accordingly with a FOOD GRADE
LUBRICANT.
L
□
OK | C
□
OK | R
□
OK
6. If upper platen elevation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to Operations &
Installation manual for platen heights.
L
□
OK | C
□
OK | R
□
OK
7. Press the POWER ON button. Controller displays “PREHEAT - AM”, platen lowers. Heat indicator lights are AMBER?
L
□
OK | C
□
OK | R
□
OK
8. Press the AM / PM key. This will allow the unit to heat to: Platen-425˚F(217˚C), Grill-350˚F(177˚C).
L
□
OK | C
□
OK | R
□
OK
9. Grill enters SOAK mode (15:00 timer), counts down and upper platen auto calibrates at temperatures: Platen-425˚F(217˚C), Grill-
350˚F(177˚C)
L
□
OK | C
□
OK | R
□
OK
10. Close valve handle and verify the unit tries to ignite four (4) times. Unit locked out to Ignition Failure?
L
□
OK | C
□
OK | R
□
OK
11. GAS PRESSURE CHECKS (if applicable):
Rated Incoming Pressure Natural Gas 6 – 14 Inches W.C. Actual Incoming __________________
Propane / Butane Gas 11 – 14 Inches W.C. Actual Incoming __________________
Rated Burner Pressure Natural Gas 3.5 Inches W.C. Actual Left ________ Center ________ Right _________
Propane / Butane Gas 3.5 Inches W.C. Actual Left ________ Center ________ Right _________
12. Check micro amp reading to ensure operating micro amps ARE NO LESS THAN .8. Micro Amp reading should be between .9 –
1.2.
13. Upon Completion of auto calibration, platen raised automatically, and display reads “READY”
If upon completion of auto calibration process, upper platen does not raise, indicate message on controller. Check platen level and adjust
reed switches. Cycle power and retry.
OK -
□
L /
□
C /
□
R
Check Platen Level
-
□
L /
□
C /
□
R
Check Reed Switch
-
□
L /
□
C /
□
R
14. Select menu item “10:1 – CLAM”. Verify set temperature is reached and LED lights turn GREEN.
L
□
OK | C
□
OK | R
□
OK
15. Initiate cook cycle by pushing the GREEN PUSHBUTTON. Platen lowers, and timing cycle begins.
L
□
OK | C
□
OK | R
□
OK
16. Ensure the stores pyrometer is accurate and calibrated using the ice bath method.
□
OK
17. Perform PROBE CALIBRATION.
L
□
OK | C
□
OK | R
□
OK
18. Perform Platen Zeroing procedure & Reed Switch Calibration in “LEVEL / REED SW” mode.
L
□
OK | C
□
OK | R
□
OK
19. Platen performed Auto Calibration upon completion of reed switch calibration?
L
□
OK | C
□
OK | R
□
OK
20. Assist or obtain assistance with store personnel for Beef Integrity Testing, testing product 10:1 and 4:1 until desired internal
product temperatures are met.
L
□
OK | C
□
OK | R
□
OK
21. Record cook times, gap settings, and any gap calibrations used to obtain beef integrity.
L
□
OK | C
□
OK | R
□
OK
22. Record Calibration numbers below:
Product Cook Times
(MWE3W & MWG3W | MWE2W & MWG2W)
Calibration numbers (from CALIBRATION MENU)
MWE3W & MWG3W ONLY
LEFT
CENTER
If Applicable
RIGHT
Back
Reed Cal
Front
Reed Cal
Back
Zero Cal
Front
Zero Cal
10:1 LEFT
4:1 CENTER
ANGUS RIGHT
Calibration numbers (from CALIBRATION MENU)
MWE2W & MWG2W ONLY
2 PLATEN PRC Grills
ONLY
Front LT
Cal
Back LT
Cal
Front RT
Cal
Back RT
Cal
Front LT
Detect
Back LT
Detect
Front RT
Detect
Back RT
Detect
LEFT
RIGHT
Problems / Special Circumstances / Damage:
__________________________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________________________
Submitted by: Accepted by:
Name: __________________________________________________ Name: __________________________________________________
Service Agency: __________________________________________ Are you satisfied with the start-up procedure that has been performed?
Please indicate any comments
__________________________________________________________________
______________________________________________
Sub Agent: (If Applicable) __________________________________
Are you a factory certified technician?
YES / NO
Date of Certification / /
White Copy – Factory Yellow Copy – Service Agency Pick Copy – Customer