INSTALLATION/OPERATION MANUAL
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
PART #4521777 (08/18/09)
Page 16
INSTALLATION & STARTUP
(continued)
Document the Startup
GARLAND CLAMSHELL GRILL START – UP FORM
ELECTRIC OR COMBINATION GAS / ELECTRIC
(FOR USE IN MODEL MWE3/MWG3 Series grills ONLY)
McDonald’s ______________ Certification ID # ___________ Store # _____________ Start-up Date ________________________
Located on Certification Sticker
MM / DD / YY
Address ___________________________________ City _________________________ Model # _____________________________
State / Province ____________________________ Zip Code _____________________ Serial # _____________________________
Ƒ
United States
Ƒ
Canada
Ƒ
International (List Country) ______________________ Telephone # _________________________
Grill Size & Type
Gas Type
Electric / 3-phase
Record Amps Per Line
Each Contactor
Left Center Right
Line 1
Line 2
Ƒ
36”
Ƒ
24”
Platens Locations:
Ƒ
L
Ƒ
C
Ƒ
R
Actual Gas Type ____________
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Propane Gas
Ƒ
Natural Gas
Ƒ
Butane Gas
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Other (please specify)
___________________________
Actual Input _______________
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208 VAC
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380 VAC
Ƒ
220 VAC
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400 VAC
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230 VAC
Ƒ
415 VAC
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240 VAC
Line 3
INSPECTION / OPERATIONAL CHECK
1.
Ensure grill is installed in the proper type of
gas exhaust hood
with the proper air draw.
Ƒ
OK
2.
Ensure flu restrictors are fully opened or removed.
Flue Box Supplied by KES
Flu
Restrictors
located
inside
exhaust
hood
Ƒ
OK
Ƒ
OK
3.
Ensure bottom plate is leveled side to side / front to back / diagonally, in location, under hood. Adjust casters to attain
level.
Ƒ
OK
4.
REMOVE GRILL FROM UNDER THE HOOD.
Turn Power Switch ON, controller displays are active,
Controller displays “OFF”.
Platen raises automatically?
Ƒ
OK
5.
Lower and raise Upper Platen and insure movement is smooth and continuous. Grease shafts accordingly with a
FOOD GRADE LUBRICANT.
Ƒ
OK
6.
If upper platen elevation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to
Operations & Installation manual for platen heights.
Ƒ
OK
Ƒ
Adjusted
7.
Press the POWER ON button. Controller displays “PREHEAT - AM”, platen lowers and alternately flashes “TOO
COOL”. Heat indicator lights are AMBER?
Ƒ
OK
8.
Press the AM / PM key. This will allow the unit to heat to: Platen-425
Û
F(217
Û
C), Grill-350
Û
F(177
Û
C). L
Ƒ
OK / C
Ƒ
OK / R
Ƒ
OK
9.
Verify that the grill has reached set temperature and begins timing down (15:00) soak.
L
Ƒ
OK / C
Ƒ
OK / R
Ƒ
OK
10. Close valve handle and verify the unit tries to ignite four (4) times. Unit locked out to Ignition Failure?
L
Ƒ
OK / C
Ƒ
OK / R
Ƒ
OK
11. GAS PRESSURE CHECKS (if applicable):
Rated Incoming Pressure
Natural Gas
6 – 14 Inches W.C.
Actual Incoming __________________
Propane / Butane Gas
11 – 14 Inches W.C.
Actual Incoming __________________
Rated Burner Pressure
Natural Gas
3.5 Inches W.C.
Actual Left ________ Center ________ Right _________
Propane / Butane Gas
10 Inches W.C.
Actual Left ________ Center ________ Right _________
12. Check micro amp reading to ensure operating micro amps ARE NO LESS THAN .8. Micro Amp reading
should be between .8 – 1.6.
13. Upper platen auto calibrates at temperatures: Platen-425
Û
F(217
Û
C), Grill-350
Û
F(177
Û
C)
Ƒ
OK
14. Upon Completion of auto calibration, platen raised automatically, and display reads “READY”
If upon completion of auto calibration process, upper platen does not raise, indicate message on controller.
Check platen level and adjust reed switches. Cycle power and retry.
OK -
Ƒ
L /
Ƒ
C /
Ƒ
R
Check Platen Level -
Ƒ
L /
Ƒ
C /
Ƒ
R
Check Reed Switch -
Ƒ
L /
Ƒ
C /
Ƒ
R
15. Controller displays “Grill Ready In:” and counts down from 15:00.
L
Ƒ
OK / C
Ƒ
OK / R
Ƒ
OK
16. Select menu item “10:1 – CLAM”. Verify set temperature is reached and LED lights turn GREEN.
L
Ƒ
OK / C
Ƒ
OK / R
Ƒ
OK
17. Initiate cook cycle by pushing the GREEN PUSHBUTTON. Platen lowers, and timing cycle begins.
L
Ƒ
OK / C
Ƒ
OK / R
Ƒ
OK
18. Ensure the stores pyrometer is accurate and calibrated using the ice bath method.
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OK
19. Perform PROBE CALIBRATION.
L
Ƒ
OK / C
Ƒ
OK / R
Ƒ
OK
20. Perform Platen Zeroing procedure.
L
Ƒ
OK / C
Ƒ
OK / R
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OK
21. Perform REED Switch Calibration.
L
Ƒ
OK / C
Ƒ
OK / R
Ƒ
OK
22. Enter CALIBRATION menu and perform a “FORCE AUTO CAL”
L
Ƒ
OK / C
Ƒ
OK / R
Ƒ
OK
23. Assist or obtain assistance with store personnel for
Beef Integrity Testing,
testing product 10:1 and 4:1
until desired internal product temperatures are met.
L
Ƒ
OK / C
Ƒ
OK / R
Ƒ
OK
24. Record cook times, gap settings, and any gap calibrations used to obtain beef integrity.
L
Ƒ
OK / C
Ƒ
OK / R
Ƒ
OK
25. Record Calibration numbers below:
Product Cook Times
Calibration numbers (from CALIBRATION MENU)
Product
Cook
Time
Back Reed
Cal
Front Reed
Cal
Back Zero
Cal
Front Zero
Cal
LEFT
10:1
LEFT
4:1
CENTER
CTR
10:1
RIGHT
4:1
RIGHT
10:1
4:1
Problems / Special Circumstances / Damage:
_____________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________
Submitted by:
Accepted by:
Name: __________________________________________________
Name: __________________________________________________
Service Agency: __________________________________________
Sub Agent: (If Applicable) __________________________________
Are you a factory certified technician?
YES / NO
Date of Certification / /
Are you satisfied with the start-up procedure that has been
performed?
Please indicate any comments
________________________________________________________
________________________________________________________
White Copy – Factory
Yellow Copy – Service Agency
Pick Copy – Customer
Rev 2 P/N 4521780 W(070208)
All aspects of the Starup procedure must be documented using the Garland-issued form, part #4521780.
Summary of Contents for MWE3S
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