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Part # 4519069 (07/24/09)

Page 14

COMMISSIONING

Testing & Adjustments

Fittings and pipe connections: Check all pipe fittings and 

connections to the appliance for leaks. Use only approved 

gas leak detectors or soap solutions to check fitting and pipe 

connections. DO NOT USE A FLAME. 

1.  Turn all valves and thermostats to the OFF position.

2.  Turn on the main gas supply valve and light the top 

section pilots.

3.  Leak test the valves and fittings as described above, seal 

any leaks found and re-check to make sure the leak is 

sealed.

4.  Light the oven pilot.

5. If the range is provided with an oven shut-off valve 

separate from the thermostat, turn this valve ON and set 

the thermostat at 250°C. Gas will now flow to the oven 

burner.

6.  Leak test all valves and fittings, seal leaks and re-test.

7.  Shut OFF all range valves and set the thermostat dials to 

the OFF position.

Pressure Settings (All Models Except Fryers)

1.  Make sure all gas taps are in the OFF position and turn on 

the main gas supply.

2.  Light all pilots in accordance with the User’s Instructions.

3.  Connect a U-gauge manometer to the pressure test point 

on the main manifold and turn all gas controls to the ON 

or position.

4.  Confirm that the pressure is the same as stated on the 

rating plate. 

Pressure Settings - Fryers

1.  Connect a U-Gauge manometer to the pressure test point 

at the end of the burner manifold and check that the 

pressure setting is the same as stated on the rating plate.

2.  If necessary, adjust the pressure using a screw driver to 

turn the adjusting screw on the gas control. Turn the 

control clockwise to increase pressure and counter.

Burner Adjustments

•  Check that the air shutter is set to the required opening. 

Refer to Table H

Figure 1 – Air Shutter

Injector Location

Fixing Screw

Required Length

of Opening

Thermostat Bypass Adjustment - Oven

Figure 2 – Oven Thermostat

450      500

      

  5

50

    

    

    

15

0   

      

300

    

  2

50 

    

    

 3

00

   

   

   

35

   

   

40

Calibration 

Lock Screws

By-pass Flame

Adjuster

Indicator Mark

Calibration 

Plate

Dial

Stop

With reference to Figure 2, the Robertshaw FDO snap-

throttle thermostat requires a bypass adjustment. To adjust 

the bypass, follow this procedure.

1.  Turn the oven temperature control dial to 200°F (93°C) 

then allow the oven to heat for 3 minutes.

2.  Turn the oven control dial to the OFF position, then 

slowly turn the oven temperature control dial counter-

clockwise until an audible click is heard.

3.  Making sure not to disturb the oven temperature control 

dial, turn the bypass flame adjusting screw and adjust the 

bypass flame to the LOWEST POSSIBLE STABLE FLAME 

COVERING THE ENTIRE PORTED AREA OF THE BURNER. 

Turn the adjusting screw counter-clockwise to increase or 

clockwise to decrease the size of the bypass flame.

Summary of Contents for Master MST42R

Page 1: ...70 636 3903 GARLAND COMMERCIAL RANGES LTD 1177 Kamato Road Mississauga Ontario L4W 1X4 CANADA Phone 905 624 0260 Fax 905 624 5669 Enodis UK LTD Swallowfield Way Hayes Middlesex UB3 1DQ ENGLAND Telepho...

Page 2: ...tion 12 Safety 13 Optional Extras 13 INSTALLATION 13 Gas Supply 13 Electrical Supply 13 COMMISSIONING 14 Testing Adjustments 14 Pressure Settings All Models Except Fryers 14 Pressure Settings Fryers 1...

Page 3: ...Plate Griddle Burners 23 Oven Burners Models With Suffix R 23 Oven Burners Models With Suffix RC 23 Broiler 24 Pilot Burner Cleaning 24 Hot Plate Solid Top Griddle Broiler 24 Oven 24 Fryer 24 Thermost...

Page 4: ...vection oven and two 330 mm wide front fired solid hot plate sections MST45S E 864 34 Range with storage base and two 330 mm wide front fired solid hot plate sections MST45T E 864 34 Modular top with...

Page 5: ...late MST7S E 432 17 Range with 330 mm wide tap controlled griddle MST7T E 432 17 Modular top with 330 mm wide tap controlled griddle MST17B E 432 17 Char broiler MST24BT E 610 24 Char broiler MST34BT...

Page 6: ...530 MST46S E 869 9 34 25 863 6 34 965 2 38 186 410 MST46T E 234 9 9 25 863 6 34 965 2 38 115 7 255 MST47R E RC E 952 5 37 5 863 6 34 965 2 38 242 7 535 MST47S E 952 5 37 5 863 6 34 965 2 38 188 2 415...

Page 7: ...2 51 MST44R E RC E 4 47 5 19 3 35 MST44S E T E 3 35 3 9 2 51 MST45R E RC E 3 35 3 9 2 51 MST45S E T E 2 24 2 6 1 68 MST46R E RC E 3 38 3 93 2 54 MST46S E T E 2 26 2 63 1 70 MST47R E RC E 3 63 4 22 2...

Page 8: ...48 7 91 28 48 MST43 E Open Top 7 03 25 32 5 86 21 10 MST44 E Open Top 8 79 31 65 8 79 31 65 MST45 E Solid Top 11 72 42 2 11 72 42 20 MST46 E Solid Top 7 91 28 48 7 91 28 48 MST47 E Griddle 8 79 31 65...

Page 9: ...50 14 8 20 MST4 S T E 20 8 0 25 10 37 50 14 8 20 MST6 S T E 20 8 0 25 10 37 50 14 8 20 MST7 S T E 20 8 0 25 10 37 50 14 8 20 MST40 E Oven 31 2 65 50 1 78 53 1 5 MST40RC E Oven 31 2 65 50 1 6 53 1 5 M...

Page 10: ...le 2 0 3 0 MST54 E Hot Top MST6 E Hot Top 2 0 3 0 MST7 E Griddle 2 0 3 0 MST 17 24 34 E Broiler 2 0 7 0 Table H Aeration Shutter Setting Pilot Flame Length SECTION 2nd Family Groups H L E 3rd Family G...

Page 11: ...6 Even Heat Hot Top 2 85 28 50 1 1 51 28 50 2 49 MST7 47 Griddle 3 05 31 65 1 1 70 31 65 2 49 MST17 24 30 34B 1 90 33 1 1 15 33 2 49 Table J Clearances CLEARANCE FROM COMBUSTIBLE CONSTRUCTION Model Si...

Page 12: ...y as the manufacturer cannot be held responsible for any damage to property persons or animals caused by incorrect installation or operation of the appliance Uncrating Check crate for possible damage...

Page 13: ...ere it is installed on a combustible floor 3 The back splash or optional pot rack is packed separately 4 The type of gas and supply pressure that the equipment was set up for at the factory is noted t...

Page 14: ...ssure Settings Fryers 1 Connect a U Gauge manometer to the pressure test point at the end of the burner manifold and check that the pressure setting is the same as stated on the rating plate 2 If nece...

Page 15: ...e reading check when the control cuts down to bypass to make sure the correct adjustment has been made OpenType Hot Plate A S setting 1 Check that the air shutters are set at the required opening see...

Page 16: ...Figure 6 following Figure 6 Briquette Pattern Arrangement of briquettes as illustrated Top view less main top Steel bars 7 Rows Front COMMISSIONING continued Open Burners 1 Light the pilot light in ac...

Page 17: ...ith equipment operating instructions To find the operating instructions for a particular piece of equipment consult the Table of contents OpenTop Burners MST Models 1 Push in the gas valve and turn it...

Page 18: ...a convection oven is equipped with sealed self lubricating ball bearings and is maintenance free It will give durable service when treated with ordinary care Here are some operating notes 1 When the m...

Page 19: ...p it in good operating condition These notes provide a code of good practice for users to maintain a regular cleaning schedule Seasoning Griddles 1 Remove any factory applied protective material by wa...

Page 20: ...o clean in the same direction as the grain to preserve the finish Thoroughly rinse and dry with a soft cloth 3 To avoid the appearance of fingerprints several stainless steel polishes are commercially...

Page 21: ...eat Tops CAUTION Do not use water on tops while they are hot or use ice to cool them 1 While the surface is still slightly warm wipe it with a clean burlap cloth Scrape off the burnt on spillage 2 Rem...

Page 22: ...When a satisfactory cooking time and temperature for a particular product is established make a record for future use 4 Preheat the oven before use To reach 175 C takes about 15 minutes For the best r...

Page 23: ...g brush 4 Rinse the burners and shake them well to remove the water 5 Make sure the ports are free of debris Clear ports of debris if necessary 6 Reassemble the burners in reverse order Solid Hot Plat...

Page 24: ...nued Oven 1 Open the drop down lower kick panel 2 On all models but RC units remove the oven base plate To deal with RC models follow the procedure specified for the burner cleaning instructions 3 Rem...

Page 25: ...ate is equal to 25 F 14 C 9 Hold the plate and tighten the screws 10 Replace the thermostat dial 11 Recheck the calibration as specified in this procedure to confirm that the correct adjustment has be...

Page 26: ...column from the range 5 Remove the two thermostat mounting screws and pull the thermostat and tubing forward to gain access to the rear of the thermostat where the inlet and outlet connections are to...

Page 27: ...tached correctly REPLACEMENT OF PARTS continued Oven 1 Remove the screws securing the valve panel and remove the panel 2 Disconnect the thermocouple connection at the gas valve 3 Disconnect the pilot...

Page 28: ...Conversion kits supplied for G31 gas will contain redundant fittings and markings covering both 37 mbar 50 mbar gas supplies 2 Remove the burners following the instructions given in this manual 3 Repl...

Page 29: ...mall Adjust pilot flame length Defective thermocouple Replace thermocouple Low millivolt output high in open circuit test but low in closed circuit test Faulty flame safety device Replace flame safety...

Page 30: ...Oven Only PROBLEM POSSIBLE CAUSE SOLUTION COOK COOL DOWN switch set to COOK position Light off Motor working No power to oven Check power supply Defective COOK COOL DOWN switch Replace switch Faulty w...

Page 31: ...ssure at automatic gas valve to appropriate pressure as specified on nameplate Defective pilot magnate Replace automatic gas valve Defective Hi limit Replace H limit Output good but pilot magnet will...

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