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Section 2:  INSTALLATION

2.10  Introduction

 

This manual has been compiled not only for the care and maintenance of the Welch Dry Vacuum System

 

now in your possession, but as a helpful reference and guide to prevent many problems which can occur

 

if used improperly.

2.11  Unpacking

 

Carefully remove the Dry Vacuum System from the shipping carton.  Preserve all paperwork for future

  

reference.  If damage has occurred from shipment a claim must be filed with the carrier immediately; 

 

preserve the shipping carton for inspection by the carrier.  If you are required to communicate with 

 

your dealer or Gardner Denver Welch Vacuum Technology be sure to include your order numbers for 

 

quick identification.  Do not return the system to the factory without first calling for a returned goods number. 

 

Contact your closest Gardner Denver Welch Vacuum Technology sales office. See directory on back cover.

2.12  System Mounting

 

Rubber feet are attached to the pump.  Rubber feet are excellent for applications involving a 

 

semi-flexible surface such as a bench top; they help to isolate noise and eliminate creeping.  

 

The Self-Cleaning Dry Vacuum System must be positioned with the feet on a flat surface.

2.13  System Location

 

The Self-Cleaning Dry Vacuum System should be located preferably in a clean, dry and well ventilated 

 

area.  Please be sure not to block the ventilation ports located on the metal shell.  The pump should be 

 

placed where the surrounding temperature remains between 10°C and 40°C (50°F and 104°F).  Always 

 

check to insure the location chosen is protected from direct or indirect moisture contact.  The pump 

 

should be located as closely to its system in order to utilize it most efficiently.

WARNING

Don’t operate this pump in an atmosphere 

containing flammable or explosive gases or vapors.

WARNING

The motor is thermally protected and will automatically 

restart unexpectedly when the overload device resets.

2.14  Inlet and Outlet Provisions

 

An inlet hose barb which accepts ¼” (7mm) I.D. hose makes it easy to connect the system to your 

 

concentrator, rotary evaporator or gel dryer.  Since the vacuum system operates in the viscous flow 

 

range, the small diameter of the hose will generate minimal conductance loss.  For best results, Welch 

 

recommends the length of the tubing between the pump and the apparatus be kept as short as possible.  

 

Hose clamps should be used to hold the hose in place.

 

The hose barb in the outlet port of the pump accepts ¼” (7mm) I.D. hose.  A vent line can be attached 

 

to the outlet hose barb which allows gases and vapors pumped through the pump to be piped to a fume 

 

hood. If you any questions, be sure to call technical service prior to start-up.  Contact your closest 

 

Gardner Denver Welch Vacuum Technology  sales office. See directory on back cover.      

WARNING

      Never Block The Outer Port.  If the outlet is blocked, pressure will 

      buildup in the pump which can lead to the pump head bursting 

      creating the potential of serious injury. Remove plug from outer port.

5

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Summary of Contents for Welch Self-Cleaning Dry Vacuum System DryFast...

Page 1: ...s underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos...

Page 2: ...y intake and discharge before using pump See Section 2 28 CAUTION Do not pump liquids with the pump Pumping liquids will cause the pump to stop working 2025 2027 2028 9 Torr 12 mbar 2 Torr 2 7 mbar 2...

Page 3: ...truction could result in damage to the equipment associated equipment and process These units con rm to the SI International system of units of measurement The following symbols with recommendation of...

Page 4: ...ral Maintenance Section 05 Calibration 5 10 Calibration for Model 2027 only Section 06 Troubleshooting 6 10 Vacuum Problems Section 07 Speci cation 7 10 Pump Speci cation Table Section 08 Drawings Par...

Page 5: ...id serious burns never touch unit during or immediately after operation 1 18 Be sure to properly identify intake and discharge before using pump See Section 2 14 WARNING Remove plug s from Exhaust Por...

Page 6: ...nding temperature remains between 10 C and 40 C 50 F and 104 F Always check to insure the location chosen is protected from direct or indirect moisture contact The pump should be located as closely to...

Page 7: ...must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper installation of the grounding plug can result in a risk of ele...

Page 8: ...s located in the top front section of the system The dial vacuum gauge is commonly used to indicate vacuum level when operating in the rough vacuum range 2 torr 2 7mbar 29 8 in Hg Dial vacuum gauges g...

Page 9: ...ballast or vent switch acts to minimize vapor condensation when pumping heavy vapor loads In a pump functioning on an apparatus with a high vapor load compression within the pump takes place in the n...

Page 10: ...ll shut off allowing the unit to vent to atmospheric pressure The outlet separator catches any liquid or particulates during the purge cycle To adjust the purge cycle time on Models 2025 2026 2027 fro...

Page 11: ...o freeze out most heavy water vapor loads A variety of cold traps are available from Welch Contact your closest Gardner Denver Welch Vacuum Technology sales of ce See country directory on back cover o...

Page 12: ...can be made out of readily available material for protecting the pump The trap would consist of a ltering ask placed between the pump and the vacuum chamber The simple liquid trap will act as a buffe...

Page 13: ...the valve will be in the closed max vac position AUTO MODE Press AUTO button or Vacuum Control knob in MANUAL mode to enter AUTO mode AUTO mode gives you precise control of the vacuum setting via Up...

Page 14: ...l knob to scroll to the Program option and press to enter the Program menu screen The Program screen displays all existing stored programs in desired vacuum units and time minutes Use the Vacuum Contr...

Page 15: ...and display the current units setting with an asterisk Use the Vacuum Control knob to select the desired units and push the Vacuum Control knob to change The screen will now display the new vacuum uni...

Page 16: ...the Vacuum Control knob to select Exit or Back to make additional changes from the Setup screen 4 ABOUT Use the Vacuum Control knob to select the About option The About option lists the product model...

Page 17: ...d place over both pins See gure calibration mode below Step 4 Attach gauge to inlet of pump Step 5 Re apply power to the unit CAUTION Unit will start up as soon as power is applied Display will ash SE...

Page 18: ...um Note Pump Cannot Start Under Vacuum Turn off and UNPLUG PUMP remove top housing and turn fan a few times Replace cover and turn on if problem still persists contact Welch Technical Support Turn pum...

Page 19: ...el around 30 40 Torr indicates bad exh stage valve or diaphragm Bad valve or diaphragm Change Valve Diaphragm Loose eccentric or counterweight Tighten Loose Parts Use Loctite Broken diaphragm threaded...

Page 20: ...off and UNPLUG PUMP wait 30 seconds re connect to power and turn pump back on Digital gauge Displays CAL Err Unit has detected a calibration error Mechanical Failures Poor Vacuum Leaks Check inlet ja...

Page 21: ...ump Anti Foam Button N A N A N A YES Tubing needed I D in mm 1 4 7 1 4 7 1 4 7 1 4 7 Intake Exhaust Thread NPT 3 8 3 8 3 8 3 8 Weight lbs Kg 30 13 6 30 13 6 30 13 6 30 13 6 Programmable Repeat Functio...

Page 22: ...Section 8 DRAWINGS PARTS LISTS AND EXPLODED VIEWS 8 10 Dimensional Drawing 21 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 23: ...8 11 Schematic Wiring Diagram for Models 2025 2026 22 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 24: ...8 12 Schematic Wiring Diagram for Model 2027 23 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 25: ...ing PTFE Duality 1 30 Ft 6 1 See Note 1 Gasket 1 7 1 See Note 1 U Clamp 1 8 1 726123 Vacuum Gauge 2 Dial mbar kPa 8 1 726125 Vacuum Gauge 2 Dial in Hg cm hg 9 2 1423B Glass Jarr Assembly 10 2 1415B Re...

Page 26: ...ts List Exploded View for Repair Kits Repair Kit 2025K 01 for Model 2025 Repair Kit 2027K 01 for Models 2026 2027 25 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artis...

Page 27: ...______________________________ __________________________________________________________________________________________ ______________________________________________________________________________...

Page 28: ...will be repaired under this warranty rather than replaced The warranty is effective for one year from the date of original purchase when 1 The warranty card has been completed and returned 2 The produ...

Page 29: ...kie IL 60077 Phone 847 676 8800 Fax 847 677 8606 Technical Support Fax 920 451 4397 Ordering Copyright 1997 2004 Gardner Denver Welch Vacuum Technology Inc Welch is registered trademarks of Gardner De...

Page 30: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

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