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9

POSSIBLE CAUSES

 CORRECTIVE ACTION

A) Water downstream of dryer

1. Residual  free  moisture  remaining  in  downstream

pipelines

2. Air  by-pass  system  is  open

3. Inlet and Outlet connections are reversed

4. Temperatures  surrounding  air  lines  downstream  of

dryer  have  dropped  below  dryer's  dew  point  rating

5.    Excessive  free  moisture  (bulk  liquid)  at  dryer  inlet

6. Condensate  not  being  automatically  drained

        Drain    mechanism  is  clogged  or  inoperative.

        Drain  line  is  restricted  or  frozen.

        Electric  drains  -  timer  not  set    to  allow  for

sufficient  condensate  removal

7.  Dryer  overloaded  resulting  in  elevated  dew  point.

8. Refrigeration  system  not  functioning  properly

resulting  in  elevated  dew  point.

1. Excessive  air  flow

2. Freezing  of  moisture  in  evaporator  because  of

refrigeration  system  improperly  functioning.

3. Separator filter clogged

(Models RHP64, RHP93, RHP100 & RHP178)

1. Dryer overloaded resulting in high air outlet

temperature.

2. Refrigeration  system  not  functioning  properly

resulting  in  high  air  outlet    temperature.

3. Unit  functioning  normally  but  thermostatic  switch

is  malfunctioning  or  not  securely    mounted.

a. Power  failure

b. Line  disconnect  switch  open

c. Blown  fuses,  open  breaker
d. Faulty  wiring,  loose  terminals

a. Refrigeration  compressor  not  running

b. High  inlet  air  temperature

c. High  ambient  air  temperature

d. Hot  gas  by-pass  valve  improperly  set

a. Hot  gas  by-pass  valve  improperly  set

b. Low  on  refrigerant

a.   High  or  low  ambient  conditions

b. Air-cooled  models  -  Dirty,  clogged    condenser

fins,  obstructed  air  flow  across    condenser,  or  non

functioning  fan  motor  or  fan  control  switch.

c. Water-cooled models - Cooling water temperature too

high, or flow too low, faulty water regulating valve,

clogged water strainer.

•  Blow out system with dry air

•  Check valve positions

•  Check for correct connection

•  Insulate or heat trace air lines exposed to low

ambients or dry air to lower dew point

•  Install separator ahead of dryer

• Replace  drain mechanism if inoperative

• Open drain line

•  Electric drains - reset time so that all liquid is

discharge

•  Check inlet air temperature and pressure, flow

rate (compressor capacity) and ambient air or
water temperature.

• See D below

• Check flow rate

• See D below

• Replace filter sleeve

•  See A 7

•  See D below

•  Contact qualified refrigeration repairman or

manufacturer’s service department

•  Check power to unit
•  Close disconnect switch
•  Check for continuity
•  Have electrician check electrical connections

•  Contact qualified refrigeration repairman or

manufacturer’s service department.

•  Contact qualified refrigeration repairman or

manufacturer’s service department.

•  Check minimum /maximum temperature ranges

•  Clean condenser and check for free air flow, if

problem persists contact qualified refrigeration
repairman or manufacturer’s service department.

•  Clean strainer, check water flow and temperature,

if problem persists contact qualified refrigeration
repairman or manufacturer’s service department.

 3. Refrigerant compressor cycles on and off

2. Models RHP64, RHP93, RHP100, &

RHP178 - Refrigerant Suction Pressure

Gauge  in red area

B) High pressure drop across dryer

SYMPTOM

Models HP64, RHP93, RHP100, & RHP178 -

Refrigerant Suction Pressure Gauge in blue

area

TROUBLESHOOTING GUIDE

D) Refrigeration system not functioning

     properly

 1. Power on light off

C) High Temperature Alarm

Summary of Contents for RHP Series

Page 1: ...re containing device Do not exceed maximum operating pressure as shown on equipment serial number tag Make certain equipment is depressurized before servicing 2 ELECTRICAL This equipment requires elec...

Page 2: ...he air with an aftercooler AIR INLET AIR OUTLET AIR OUTLET AIR INLET MODELS RHP64 RHP100 MODELS RHP13 RHP20 AIR INLET MODELS RHP93 RHP178 MODEL RHP50 AIR OUTLET AIR OUTLET AIR INLET B Air Outlet Conne...

Page 3: ...continuous duty service However when solenoid is energized for a long period the coil enclosure becomes hot and can be touched with the hand for only an instant This is a safe operating temperature C...

Page 4: ...tenance A Filter Sleeve Replacement The separator assembly contains a coalescing filter sleeve which requires replacement yearly or when excessive pressure drop is experienced across the dryer whichev...

Page 5: ...serial number tag Suction Pressure Setting controlled by hot gas by pass valve psig barg 31 5 2 2 31 5 2 2 Air Flow Across Condenser cfm 60 Hz 50 Hz 235 196 235 196 Minimum Maximum Operating Condition...

Page 6: ...2 4 17 5 Branch Circuit Fuse Size amps 15 20 25 Watts 35 F Evaporator 100 F Ambient 465 815 1060 Overload Thermal Current Auto reset Nominal Voltages 208 230 1 60 Max Min Voltage 253 207 253 187 253 1...

Page 7: ...1 2 64 2 1 2 64 OUTLET FAN AIR FLOW INLET B FRONT VIEW TOP VIEW C MINIMUM CLEARANCE FOR FREE AIR FLOW BOTH SIDES E D M A L RIGHT SIDE VIEW POWER ON GREEN HIGH TEMP RED ELECTRICAL BOX SEPARATOR INSULAT...

Page 8: ...1 589 819 495 737 394 41 38 92 64 311 52 81 230 NPT RHP178 500 23 3 16 32 1 4 19 1 2 29 15 1 2 1 5 8 1 1 2 2 1 4 2 1 2 2 1 2 3 7 8 9 1 16 3 4 1 1 2 589 819 495 737 394 41 38 57 64 64 98 230 NPT RHP100...

Page 9: ...on functioning fan motor or fan control switch c Water cooled models Cooling water temperature too high or flow too low faulty water regulating valve clogged water strainer Blow out system with dry ai...

Page 10: ...28 2 G4140 227 17 G4140 227 17 G4140 227 17 Condenser air cooled G4130 110 26 G4130 110 26 G4130 110 26 G4130 111 18 G4130 111 18 G4130 111 18 Dryer Strainer G4130 165 14 G4130 165 14 G4130 165 14 G41...

Page 11: ...4130 138 13 G4130 138 13 G4130 138 13 G4130 138 13 G4130 138 13 Condenser water cooled G4130 112 11 G4130 112 11 G4130 134 36 Water Control Valve G4130 145 20 G4130 145 20 G4130 145 22 Water Strainer...

Page 12: ...paired or replaced under warranty shall be warranted for the unexpired portion of the warranty applying to the original product The foregoing is the exclusive remedy of any buyer of the manufacturer s...

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