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2

INTRODUCTION

Energy Saving Cycling dryers use mechanical refrigera-
tion to remove moisture from compressed air, providing
pressure dew points as low as 33°F - 39°F. They deliver
the required dew point at specified inlet air temperature,
pressure and flow. Any changes in inlet air temperature,
pressure or flow may affect the pressure dew point. See
Table I for rated capacity and other dryer specifications.

To ensure continuing good performance and safe opera-
tion of this dryer, everyone concerned with its installation,
operation and maintenance must read and carefully follow
the instructions in this manual.

SAFETY

Energy Saving Cycling dryers are designed and built with
safety as a prime consideration; industry-accepted safety
factors have been used in the design. Each dryer is checked
at the factory for safety and operation. All necessary ad-
justments are made before shipment.

Follow the maintenance schedules outlined in this manual
for good performance and safe operation. Maintenance
should be done only by qualified personnel with proper tools.

Carefully read the following safety rules before proceeding
with installation, operation or maintenance. The rules are
essential to ensure safe dryer operation. Failure to follow
these rules may void the warranty or result in dryer dam-
age or personal injury.

1.

Compressed air and electricity have the potential to
cause personal injury or equipment damage. Before
doing any work on the dryer, be sure the electrical
supply has been locked and tagged and the internal
pressure of the dryer has been vented to the atmo-
sphere.

2.

Never install or try to repair any dryer that has been
damaged in shipment. (See Receiving and Inspec-
tion for instructions.)

3.

Do not remove or loosen any covers, fittings, con-
nections or other devices when the dryer is operat-
ing. Air under pressure within the dryer can cause
severe injury or death.

4.

High voltage in the motor and control box is danger-
ous. The dryer must be installed in accordance with
recognized electrical codes. Before working on the
electrical system, disconnect power from the dryer
with a manual disconnect switch. Install a circuit
breaker or fused safety switch in the electrical supply
line leading to the dryer.

5.

Do not operate the dryer at pressures higher than
those specified on the dryer data plate. Excessive
pressure may result in severe injury or death.

6.

Work on the refrigeration system must be done only
by a competent refrigeration mechanic.

7.

Use only genuine replacement parts from the dryer
manufacturer. Manufacturer bears no responsibility
for hazards caused by the use of unauthorized parts.

8.

Before starting the dryer, read the instructions
thoroughly.

9.

Replace all covers, guards, fittings, connections and
other removed devices after maintenance is com-
plete.

Table 1

SPECIFICATIONS

L

E

D

O

M

D

E

T

A

R

Y

T

I

C

A

P

A

C

a

)

m

f

c

s

(

M

U

M

I

X

A

M

G

N

I

T

A

R

E

P

O

E

R

U

S

S

E

R

P

)

g

i

s

p

(

T

E

L

T

U

O

-

T

E

L

N

I

S

N

O

I

T

C

E

N

N

O

C

)

T

P

N

s

e

h

c

n

i

(

R

E

W

O

P

T

U

P

N

I

d

e

l

o

o

C

-

r

i

A

)

A

V

k

(

b

R

E

W

O

P

T

U

P

N

I

d

e

l

o

o

C

-

r

e

t

a

W

)

A

V

k

(

X

O

R

P

P

A

T

W

P

I

H

S

)

s

b

l

(

0

0

8

0

0

8

5

2

2

3

2

6

.

7

9

9

.

6

1

8

9

,

1

0

0

0

1

0

0

0

1

5

2

2

3

8

4

.

9

0

6

.

8

7

0

1

,

2

0

0

2

1

0

0

2

1

5

2

2

3

8

7

.

0

1

4

3

.

9

3

2

2

,

2

a

Performance data obtained in accordance with CAGI Standard No. ADF 100, “Refrigerated Compressed Air Dryers - Methods for Testing & Rating.”
Rating conditions for 33°F-39°F pressure dew points are 100°F inlet temperature, 100 psig inlet pressure, 100% relative humidity, 100°F ambient
temperature and 5 psi pressure drop.  Pressure drop may exceed 5 psi when the dryer is sized for a dew point higher than 33°F-39°F.  Contact your
local distributor for estimated pressure drop at nonstandard operating conditions.

b

The total input kVA shown includes:  refrigeration compressor, refrigerant condenser fan and controls.

Summary of Contents for RCD800

Page 1: ...050414 CONTENTS INTRODUCTION 2 SAFETY 2 SAFETY INSTRUCTIONS 3 RECEIVING AND INSPECTION 3 INSTALLATION 3 HOW IT WORKS 5 ENERGY MANAGEMENT CONTROLLER EMC 7 EMC MEMBRANE PANEL 8 AUTOMATIC DRAIN VALVES AD...

Page 2: ...der pressure within the dryer can cause severe injury or death 4 High voltage in the motor and control box is danger ous The dryer must be installed in accordance with recognized electrical codes Befo...

Page 3: ...m filing and processing is your responsibility Handling The dryer is mounted on a base to facilitate moving the dryer with a forklift Forks should extend all the way through the forklift channels prov...

Page 4: ...cause a rise in dew point unless the dryer inlet air flow is reduced The refrigerant discharge pressure control will shut down the refrigerant compressor if cooling water is inadequate Table 2 COOLING...

Page 5: ...es CAUTION Operation of dryers with improper line voltage con stitutes abuse and could affect the dryer warranty Standard dryer enclosures and controls are designed to meet NEMA Type 1 electrical stan...

Page 6: ...CUT OUT SWITCH AMBIENT AIRFLOW CONDENSER DISCHARGE COMPRESSOR SUCTION SERVICE ACCESS VALVE HPS GLYCOL TANK GLYCOL MIXTURE SEPARATOR DRAIN SUCTION COMPRESSOR DISCHARGE CONDENSER WATER OUT WATER IN WAT...

Page 7: ...l e D r e y r D e t u n i m 1 o t 0 s d n o c e s 0 6 s e t u n i m 0 6 o t 1 y a l e d o N s t r a t s e r r e y r d y l e t a i d e m m i s r u o h 4 o t 1 s r u o h 4 o t 1 p u m r a w l l i w r e...

Page 8: ...he dryer i e the Dryer On LED is off Up and Down Buttons Used to change the display for the right hand column of LEDs when the DISPLAY SELECT button is pressed These buttons are also used to select th...

Page 9: ...setting the drain open times Drain Closed LED Indicates when the automatic drain valve is closed See Set Auto Drain Off Time Min for information on setting the drain closed times Fahrenheit LED Indic...

Page 10: ...ff time Press the DISPLAY SELECT button until the Set Auto Drain Off Time Min LED is lit The display will show the current drain off time setting in minutes Press the up or down button to increase or...

Page 11: ...rn on at the proper time refer to the Maintenance section of this manual If the dryer is under warranty call your local distributor for authorization before servicing To minimize air losses set the ti...

Page 12: ...equire little maintenance for satisfactory operation Good dryer performance can be ex pected if the following routine maintenance steps are taken DANGER Dismantling or working on any component of the...

Page 13: ...or blow out debris with compressed air from an OSHA approved air nozzle that limits its discharge pressure to 30 psig 12 Check that small port in diaphragm assembly is clear and solenoid coil moves fr...

Page 14: ...I e g r a h e r d n a r i a p e r k a e l e t a c o L y r o t c a f t l u s n o c d e c a l p e r n o i t c u s t n a r e g i r f e R n a h t r e h g i h e r u t a r e p m e t l a m r o n F 0 2 1 n a...

Page 15: ...ype Valve Aids in Disconnecting Compressor from the System PRESSURE GUAGE THERMOMETER DRIP LEG MANOMETER DIFFERENTIAL PRESSURE INDICATOR AUTOMATIC DRAIN VALVE FALSE LOADER Blows Off Air Outside of Com...

Page 16: ...7 2 1 7 0 1 4 6 5 1 2 2 2 3 5 9 7 0 1 2 0 0 2 1 3 7 8 1 5 7 3 7 0 1 8 1 5 2 1 7 8 7 9 5 8 3 5 7 7 1 9 8 9 6 2 7 2 1 7 0 1 8 5 5 6 9 1 2 6 0 0 1 3 2 2 2 NOTE Dimensions and weights are for reference o...

Page 17: ...oltage 460 3 60 Max Min voltage 506 414 Rated Load Amps 7 69 9 62 9 94 Locked Rotor Amps 42 67 80 Minimum Circuit Ampacity 11 69 14 21 14 82 Branch Circuit Fuse Size amps 17 5 20 20 Watts 35 F Evapora...

Page 18: ...18 REPLACEMENT PARTS Air Cooled Models 800 1200 scfm 1 6 7D 7C 9 3 4 5 7A 7B 6 8 2 7A 7B REAR VIEW TOP VIEW FRONT VIEW LEFT SIDE VIEW...

Page 19: ...G 4 0 5 9 9 0 3 G 0 8 5 8 6 0 3 G r o t i c a p a C n u R r o t o M n a F 1 9 0 1 5 0 3 G 1 9 0 1 5 0 3 G 8 5 9 2 6 0 3 G 6 0 6 3 0 6 4 r o s s e r p m o C 0 5 2 6 3 1 3 G 0 4 6 0 1 1 3 G 9 7 1 9 9 0...

Page 20: ...20 REPLACEMENT PARTS Water Cooled Models 800 1200 scfm FRONT VIEW TOP VIEW LEFT SIDE VIEW REAR VIEW 3 1 2 9 5 8 6 4 7D 7C 7A 7B 7A 7B...

Page 21: ...3 G r o t c a t n o C r o s s e r p m o C 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G t i K r e m r o f s n a r T 4 9 3 4 9 0 3 G G 0 8 2 5 6 0 3 9 8 9 0 1 1 3 G y l b m e s s A w o l F r i A A 7...

Page 22: ...SIC TMR 1 2 3 POWER 21 J5 22 20 J4 NO ALARM CONTACTS NO NC GND EMERGENCY STOP SWITCH COMPRESSOR FAN1 1 2 3 HIGH PRESSURE CUT OUT WITH MANUAL RESET HPS M 32 RC DRAIN VALVE RATING 5A 115 VAC 5A 24 VDC 1...

Page 23: ...ER 2 1 IDP DIP SWITCHES 1 2 3 SEE NOTE 14 6 5 8 7 COMPRESSOR 1 1 2 CUTOUT SW J8 2 DRAIN VALVE J7 1 2 3 4 1 2 3 J6 ALARM J5 C OPTION DRAIN VALVE 1 TMR 20 20 3TS 21 2SOL POWER J4 CHASSIS GROUND 5A 24 VD...

Page 24: ...2 2 1 1 2 CONTROLLER 2 1 IDP DIP SWITCHES 1 2 3 SEE NOTE 14 6 5 8 7 COMPRESSOR 1 1 2 CUTOUT SW J8 2 DRAIN VALVE J7 1 2 3 4 1 2 3 J6 ALARM J5 DRAIN VALVE 1 TMR 20 20 3TS 21 2SOL POWER J4 CHASSIS GROUN...

Page 25: ...1 2 4 1 5 3 1 2 4 1 12 12 12 12 6 6 6 4 ENCLOSURE COVER 3091860 8 1 13 T 16 15 14 16 15 14 13 11 17 18 19 20 6 21 21 6 5 9 21 9 11 16 15 14 13 8 2FU2FB 3TS 16 15 14 13 17 18 19 20 6 21 9 23 24 0020244...

Page 26: ...y a l p s i D e t a D e m i T y B n i a r D o t u A e v l a V l i O p m o C l e v e L n O r e w o P h g i H e r u t a r e p m e T m r a l A w o L e r u t a r e p m e T m r a l A s s e c o r P s l o r...

Page 27: ...27 NOTES...

Page 28: ...SLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WAR RANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAM AGE BY REASON OF STRICT LIABIL...

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