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5. Extended functions 

13 

5.2   [ FAULT MEMORY ] sub-menu 

Warning messages and faults are stored in the fault 
memory. The last warning message or fault recorded is 
always at the top. In order to distinguish between faults 
and warning messages, faults are marked with a 

!

You can use 

  

or

 

 

 to switch between the individual 

memory areas in the fault memory. 

The faults are displayed as follows: 

03! EM-STOP  000100h 

 

 

a) 

b) 

c) 

d) 

 

a)  The same fault has occurred three times. 

b)  This relates to a fault. 

c)  Fault has occurred as a result of the emergency off 

button being pressed. 

d)  Fault occurred at 100 running hours. 

 

03 HIGH

 

TEMP 000100h 

 

 

a) 

b) 

c) 

a)  The same warning has occurred three times. 

b)  Warning resulting from final compression 

temperature being too high 

c)  Warning occurred at 100 running hours. 

The last eight warning messages or faults recorded are 
displayed in the fault memory. All messages/faults 
occurring before that are however retained in the long-
term memory. The frequency with which a warning or 
fault occurs is therefore always recorded. 

However you can access more detailed information on 
warning messages and faults that have been recorded -
in the fault memory. The following are saved for every 
warning message/fault recorded: 

-  time and date 
-  compressor status (e.g. on-load) 
-  speed 
-  final compression temperature, final compression 

pressure and line pressure 

 
  When accessed, these values flash to clearly show 
that they are not the current display values. 

 

To access this information please use 

  

or

 

 

 to go to 

the warning message or fault that you are interested in 
in the fault memory.  

The information set out above relating to the status of 
the compressor at the time of the fault can be called up 
in turn by pressing the 

 

button several times. 

 

 

5.3  [ TIMER CONTROL ] sub-menu 

Danger  

When programming in standby, the machine may 
start up at any time.  

The timer allows you to switch the machine on and off 
at permanently set (programmed) times. You can also 
change over the pressure level (e.g. night-time 
lowering). 

 

5.3.1  Setting for timer units 

You will have already set the time and date as 
described in section 2.3. This setting serves as the 
basis for accurate timer operations. If you have not yet 
set the time and date, please do so now.  

Please go to the 

[

 

TIMER

 

CONTROL

 

]

  sub-menu 

where you can use 

  

or

 

 

 to select from  seven 

different timer units. The status line of each switching 
unit is as follows: 

 

a) 

b) 

c) 

d)  

 

1 _______ 00:00 00:00

 

 

a)  Unit no. 

b)  Days of the week 

[SMTWTFS]

 = Sunday, Monday .. 

c)  Switch-in point   

d)  Switch-out point 

If there are no days of the week selected in the 
switching unit line, the switching unit is not active. The 
switching unit only becomes active when the day of the 
week is set. When the 

 

is pressed, the first 

underscore _ starts to flash. You can now use the 

  

 

key to set the first day of the week (Sunday). Then use 
the 

 

key to confirm the day of the week. The next 

underscore _ then starts to flash. If you do not want to 
confirm a day of the week as set, please immediately 
press 

You can run through all seven days of the 

week in this way. Once you have confirmed the last day 
of the week (Saturday), the first unit of the switch-in -
point starts to flash. You can either set this using 

  

or

 

 

 .  

Summary of Contents for GD Pilot

Page 1: ...GB Id no ZS1090606 01 June 2014 1 Original User Manual GD Pilot Electronics for speed controlled stationary rotary screw compressor VS 7 VS 22...

Page 2: ......

Page 3: ...l strip of the frequency converter by measuring this between the DC and DC terminals the exact position can be found in the supplied operating manual of the frequency converter between the DC terminal...

Page 4: ...10 4 2 Programming maintenance intervals 10 4 3 Total load hours counter 10 5 Extended functions 11 5 1 CONTROL MENU sub menu 11 5 1 1 Operating modes 11 5 1 2 Second pressure range p2 11 5 1 3 Dryer...

Page 5: ...sor stage Final compression pressure is the pressure measured downstream of the compressor stage Line pressure is the pressure within the system connected downstream of the compressor The following sy...

Page 6: ...ically following the pressure requirement from your system WARNING START AFTER alternating with DE PRESSURISE The unit has been switched on and is ready However the internal unit pressure is above the...

Page 7: ...see section 3 4 SOFT STOP TIME in xxs The system has been switched off The unit stops after the soft stop time of xx seconds FAULT fault text The unit has been shut down due to a fault You will find e...

Page 8: ...___________00 00 00 00 02 EM STOP 12345h 01 EM STOP 12300h CUT OUT POINT 13 0bar TARGET PRESSURE 12 5bar p2 CUT OUT POINT 10 5bar p2 TARGET PRESSURE 10 0bar AUTOMATIC OPERATION DISPLAY UNITS m3 min EN...

Page 9: ...CONTROL MENU FAULT MEMORY TIMER CONTROL LIMIT VALUES OPTIONAL IN OUTPUTS Enter a sub menu by pressing the key Again here you can use the or keys to go to a menu item To exit the sub menu you must pre...

Page 10: ...correct increase or decrease this value using or Then confirm the value set by pressing the key Note The control system checks whether the value set can be used The maximum line pressure CUT OUT POINT...

Page 11: ...requirement from the compressed air system and the unit is in CONTINUOUS OPERATION it switches to OFF LOAD This means that the motor and compressor stage run but no air is pumped into the compressed a...

Page 12: ...t the maintenance interval should be reprogrammed The maintenance message can be acknowledged using the key 4 2 Programming maintenance intervals To program a maintenance interval please go to the MAI...

Page 13: ...for the second pressure range function in the CONTROL MENU sub menu The relevant menu items there are p2CUT OUT POINT 10 5bar p2TARGET PRESSURE 10 0bar p2TIMER CONTROL OFF You can use p2CUT OUT POINT...

Page 14: ...features several compressors This in turn ensures that the power supply is not loaded unnecessarily 5 1 6 Unlimited autom re start after power loss The control system can perform an automatic re star...

Page 15: ...go to the warning message or fault that you are interested in in the fault memory The information set out above relating to the status of the compressor at the time of the fault can be called up in t...

Page 16: ...is case 1 S______ 22 00 00 00 a 2 _MTWTFS 00 00 12 00 b 3 _MTWTF_ 12 30 00 00 c 4 ______S 12 30 14 00 d 5 _______ 00 00 00 00 6 _______ 00 00 00 00 7 _______ 00 00 00 00 a Start of operating period b...

Page 17: ...values in your unit may be different a This is your unit s operating pressure This is also stamped on the compressor s name plate b To protect the compressor stage the compressor only starts up when t...

Page 18: ...ontact is opened the DRYER WARNING warning message appears on the display the indication is delayed by 1 sec This function does not result in the unit shutting down BEKOMAT FAULT If the line pressure...

Page 19: ...for the remote start RUNNING The output relay is activated when the compressor s motor is running is switched on 2nd PR RANGE The output relay is activated when the 2nd pressure range is applicable T...

Page 20: ...all three codes If you have correctly entered the codes the machine will have automatically been switched to its delivery status The language has now been reset to English If you need a different lan...

Page 21: ...ection 5 5 1 and circuit diagram In the OPTIONAL IN OUTPUTS menu you have to program the inputs using the 2nd PR RANGE function A potential free contact can now be connected to the terminal strip of t...

Page 22: ...essed the key the OFF value starts to flash You can now use the key to change the value to ON The symbol appears in the first display row Please connect the potential free contact that you need for th...

Page 23: ...trol transformer must be set to any local deviating mains voltages see circuit diagram 3 The switch panel temperature must not exceed 55 C 4 All remote controls fitted at a later date remote On Off mu...

Page 24: ...ng operated with enclosure open Close enclosure Oil injection volume temperature too low high Check find cause Incorrect oil grade viscosity Check replace oil if necessary R2 temperature sensor defect...

Page 25: ...rnal fault monitored by INPUT EXT FAULT 3 Check find cause WARNING EXT WARNING Warning from external device monitored by INPUT EXT WARNING 3 Check find cause FAULT BEKOMAT FAULT Connected condensate d...

Page 26: ...he red Stop button on the frequency converter VSD was pressed while the compressor was running Always switch the compressor off via the GD Pilot FAULT VSD FAULT xx The frequency converter VSD detected...

Page 27: ...received no commands from the GD Pilot Check wiring of the Modbus interface FAULT E500 FAULT E501 The frequency converter was faulty or not programmed replacement device so it had to be reprogrammed f...

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Page 32: ...essor Division 1800 Gardner Expressway Quincy Illinois 62305 Telephone 800 682 9868 Fax 217 224 7814 Gardner Denver Deutschland GmbH Argenthaler Str 11 55469 Simmern Deutschland Tel 49 0 6761 832 0 Fa...

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