Gardner Denver GD Pilot Original User Manual Download Page 1 | Manualshive

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GB

Id. no. ZS1090606 / 01 - June 2014

1

Original User Manual

GD Pilot

Electronics for speed-controlled
stationary rotary screw compressor
VS 7 - VS 22

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Summary of Contents for GD Pilot

Page 1: ...GB Id no ZS1090606 01 June 2014 1 Original User Manual GD Pilot Electronics for speed controlled stationary rotary screw compressor VS 7 VS 22...

Page 2: ......

Page 3: ...l strip of the frequency converter by measuring this between the DC and DC terminals the exact position can be found in the supplied operating manual of the frequency converter between the DC terminal...

Page 4: ...10 4 2 Programming maintenance intervals 10 4 3 Total load hours counter 10 5 Extended functions 11 5 1 CONTROL MENU sub menu 11 5 1 1 Operating modes 11 5 1 2 Second pressure range p2 11 5 1 3 Dryer...

Page 5: ...sor stage Final compression pressure is the pressure measured downstream of the compressor stage Line pressure is the pressure within the system connected downstream of the compressor The following sy...

Page 6: ...ically following the pressure requirement from your system WARNING START AFTER alternating with DE PRESSURISE The unit has been switched on and is ready However the internal unit pressure is above the...

Page 7: ...see section 3 4 SOFT STOP TIME in xxs The system has been switched off The unit stops after the soft stop time of xx seconds FAULT fault text The unit has been shut down due to a fault You will find e...

Page 8: ...___________00 00 00 00 02 EM STOP 12345h 01 EM STOP 12300h CUT OUT POINT 13 0bar TARGET PRESSURE 12 5bar p2 CUT OUT POINT 10 5bar p2 TARGET PRESSURE 10 0bar AUTOMATIC OPERATION DISPLAY UNITS m3 min EN...

Page 9: ...CONTROL MENU FAULT MEMORY TIMER CONTROL LIMIT VALUES OPTIONAL IN OUTPUTS Enter a sub menu by pressing the key Again here you can use the or keys to go to a menu item To exit the sub menu you must pre...

Page 10: ...correct increase or decrease this value using or Then confirm the value set by pressing the key Note The control system checks whether the value set can be used The maximum line pressure CUT OUT POINT...

Page 11: ...requirement from the compressed air system and the unit is in CONTINUOUS OPERATION it switches to OFF LOAD This means that the motor and compressor stage run but no air is pumped into the compressed a...

Page 12: ...t the maintenance interval should be reprogrammed The maintenance message can be acknowledged using the key 4 2 Programming maintenance intervals To program a maintenance interval please go to the MAI...

Page 13: ...for the second pressure range function in the CONTROL MENU sub menu The relevant menu items there are p2CUT OUT POINT 10 5bar p2TARGET PRESSURE 10 0bar p2TIMER CONTROL OFF You can use p2CUT OUT POINT...

Page 14: ...features several compressors This in turn ensures that the power supply is not loaded unnecessarily 5 1 6 Unlimited autom re start after power loss The control system can perform an automatic re star...

Page 15: ...go to the warning message or fault that you are interested in in the fault memory The information set out above relating to the status of the compressor at the time of the fault can be called up in t...

Page 16: ...is case 1 S______ 22 00 00 00 a 2 _MTWTFS 00 00 12 00 b 3 _MTWTF_ 12 30 00 00 c 4 ______S 12 30 14 00 d 5 _______ 00 00 00 00 6 _______ 00 00 00 00 7 _______ 00 00 00 00 a Start of operating period b...

Page 17: ...values in your unit may be different a This is your unit s operating pressure This is also stamped on the compressor s name plate b To protect the compressor stage the compressor only starts up when t...

Page 18: ...ontact is opened the DRYER WARNING warning message appears on the display the indication is delayed by 1 sec This function does not result in the unit shutting down BEKOMAT FAULT If the line pressure...

Page 19: ...for the remote start RUNNING The output relay is activated when the compressor s motor is running is switched on 2nd PR RANGE The output relay is activated when the 2nd pressure range is applicable T...

Page 20: ...all three codes If you have correctly entered the codes the machine will have automatically been switched to its delivery status The language has now been reset to English If you need a different lan...

Page 21: ...ection 5 5 1 and circuit diagram In the OPTIONAL IN OUTPUTS menu you have to program the inputs using the 2nd PR RANGE function A potential free contact can now be connected to the terminal strip of t...

Page 22: ...essed the key the OFF value starts to flash You can now use the key to change the value to ON The symbol appears in the first display row Please connect the potential free contact that you need for th...

Page 23: ...trol transformer must be set to any local deviating mains voltages see circuit diagram 3 The switch panel temperature must not exceed 55 C 4 All remote controls fitted at a later date remote On Off mu...

Page 24: ...ng operated with enclosure open Close enclosure Oil injection volume temperature too low high Check find cause Incorrect oil grade viscosity Check replace oil if necessary R2 temperature sensor defect...

Page 25: ...rnal fault monitored by INPUT EXT FAULT 3 Check find cause WARNING EXT WARNING Warning from external device monitored by INPUT EXT WARNING 3 Check find cause FAULT BEKOMAT FAULT Connected condensate d...

Page 26: ...he red Stop button on the frequency converter VSD was pressed while the compressor was running Always switch the compressor off via the GD Pilot FAULT VSD FAULT xx The frequency converter VSD detected...

Page 27: ...received no commands from the GD Pilot Check wiring of the Modbus interface FAULT E500 FAULT E501 The frequency converter was faulty or not programmed replacement device so it had to be reprogrammed f...

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Page 32: ...essor Division 1800 Gardner Expressway Quincy Illinois 62305 Telephone 800 682 9868 Fax 217 224 7814 Gardner Denver Deutschland GmbH Argenthaler Str 11 55469 Simmern Deutschland Tel 49 0 6761 832 0 Fa...

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