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SB-7-622    Page  29 

 

16  SETTING

 

IMPELLER END  CLEARANCE

 

 

 

Refer to Figure 7-1, page 29.  The gear end bearings are held in position by the force created by the wavy spring 

(28) on the drive end and the bearing retainer (12) on the gear end.  The interference fit between the shaft (H) and the 
bearing inner race (E) keeps the shaft from moving axially. 

 

 

End clearance adjustment of both impellers is controlled by adjustment of the bearing retainer (12).  Tightening the 

bearing retainer screws (10) moves the bearing to load the wavy spring (28), and the impeller is forced toward the drive 
end.  Relaxing the screws allows the wavy spring to return the impeller toward the gear end. 

 

A.  With impellers tight against the gear headplate, measure the distance (A) from the bearing outer race to the 

gear headplate using a depth micrometer (see Figure 7-5, page 32). 

 

B.  Subtract 1/3 of the total end clearance from the value measured at point (A).  This value is the amount of shim 

(13) that should be placed between the retainer and the headplate at point (S). 

 

C.  Secure bearing retainer (12) with the correct amount of shim, to the headplate using capscrews (10).    Torque 

capscrews to the specifications given in Figure 7-7, page 34. 

 

D.  Recheck end clearances.  Approximately 1/3 of the total end clearance should be on the gear end and the 

remaining 2/3 on the drive end (refer to Figure 7-4, page 31). 

 

 

If clearances require adjusting, loosen the bearing retainer capscrews (10) and insert shims to move the 

  

impeller closer to the gear headplate and remove shims to move the impellers away from the gear headplate. 

 

 

FIGURE 7- 6

 

 

17.  INSTALLING

 

THE TIMING GEARS

 

 

 

Impellers are held in time by gears which are taper pinned and bolted to a timing hub, which in turn is pressed and 

taper pinned onto the shaft.  The timing gears can be rotated in relation to the hub by removing the taper pins in the 
web on the gear and loosening the capscrews.  Because the capscrews are oversized, the gear will rotate 

– within limits 

– relative to the timing hub when the screws are loosened. 

 

A.  Apply a light grease, or oil, on the shaft area where the timing gear will be positioned. 

 

B.  Lubricate the inside diameter of spacers (32) with assembly lubricant and install on the gear end shafts. 

 

C.  Using a piece of paper large enough to cover the open end of the gear headplate, trace the shafts on the  
 

paper and cut-out shaft holes.  This will be placed on the shafts before the gears to protect the bearings from 

 

metal shavings when drilling taper pin holes in the following procedure. 

 

D.  Place feeler stock in the amount of 1/3 of the total end clearance between drive headplate and both impellers.   
 

This will stop the impellers from contacting the headplate while the gears are being driven on. 

 

 

 

If installing gears on a blower containing mechanical seals, a press must be used to drive gears on 
the shafts.  Blows from a hammer or mallet will damage the seal.. 

 

E. 

If reusing the timing gears and hubs, they should be returned to their original position with respect to the 

impellers. 

 

 

If replacement gears are used, secure each gear (9) to its timing hub (39) with capscrews (38) and lockwasher  

 

(37) and tighten slightly.

Summary of Contents for GAF P Series

Page 1: ...PARTS LIST OPERATING AND SERVICE MANUAL LEGEND P SERIES BLOWERS 6 8 GEAR DIAMETER Models GAF_ _ P _ GAG_ _ P _ GAH_ _ P _ SB 7 622 Version 04 July 9 2015...

Page 2: ...espond and assist you by providing fast expert maintenance and repair service INSTRUCTIONS FOR DETERMINING BLOWER CONFIGURATION 1 Face the blower drive shaft 2 In a VERTICAL configuration air flow is...

Page 3: ...23 Case 12Quarts 28G24 1 Gallon Container 28G40 5 Gallon Pail 28G25 55 Gallon Drum 28G28 AEON PD Food Grade Synthetic Lubricant Description Part Number 1 Quart 28H97 Case 12Quarts 28H98 1 Gallon Conta...

Page 4: ...economical operation and minimum downtime Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored War...

Page 5: ...ed Electrical shock can and may be fatal Blower unit must be grounded in accordance with the National Electrical Code A ground jumper equal to the size of the equipment ground conductor must be used t...

Page 6: ...tions 4 Sutorbilt Legend Series Blowers Matrix Menu 8 Introduction 9 Section 1 Equipment Check 10 Section 2 Installation 11 Section 3 Lubrication 14 Section 4 Operation 16 Section 5 Special Tools Requ...

Page 7: ...Operation Section 4 16 Parts List Section 8 33 Piping 12 Removing Protective Materials 10 Repositioning The Mounting Feet 11 Safety Precautions 4 Safety Precautions 18 Section 7 Assembly Instructions...

Page 8: ...US FILLED IN TO FIND THE APPROPRICATE CONSTRUCTION OPTION WITH WHICH YOUR MACHINE IS EQUIPPED COLUMN 1 BASIC DESIGNATOR COLUMN 2 PRODUCT FAMILY COLUMN 3 GEAR DIAMETER F 6 G 7 H 8 COLUMN 4 CASE LENGTH...

Page 9: ...with other precision machinery there are several relatively simple installation operation and maintenance procedures that you must observe to assure optimum blower performance There is no guesswork in...

Page 10: ...oil reservoirs may be filled with normal operating oil Before running the blower drain the oil and replace to the proper operating level with clean fresh lubricant 7 Rotate the blower shaft 10 to 25 t...

Page 11: ...fore final tightening of anchor bolts Refer to grouting instructions Where a concrete foundation is not feasible care must be taken to insure that equipment is firmly anchored to adequate structural m...

Page 12: ...er sheave positioning is as close as possible to the blower drive cover not to exceed dimension C in Drive Shaft Illustration FIGURE 2 2 page 13 The calculated shaft moment must not exceed the maximum...

Page 13: ...04 0 875 0 852 1 125 0 789 1 375 0 706 0 150 0 980 0 400 0 943 0 650 0 899 0 900 0 847 1 150 0 782 1 400 0 697 0 175 0 977 0 425 0 939 0 675 0 894 0 925 0 841 1 175 0 774 1 425 0 687 0 200 0 973 0 450...

Page 14: ...of operation Lubricate the bearings through grease fitting located at C When regreasing the old grease will be forced out of the vents E To prevent damage to seals these vents must be open at all tim...

Page 15: ...ON PD SYNTHETIC LUBRICANT AEON PD is formulated especially for positive displacement blower service to provide maximum blower protection at any temperature One fill of AEON PD will last a minimum of 4...

Page 16: ...low the maximum pressure differential rating of the blower NOTICE Relief valves should be placed as close as possible to the blower inlet or discharge In some instances pressure may be relieved at a l...

Page 17: ...d incidental contact 5 Check the unit for proper lubrication Proper oil level cannot be over emphasized Too little oil will ruin bearings and gears Too much oil will cause overheating and can ruin gea...

Page 18: ...ipe strains 3 Excessive pressure differential 4 Worn gears 5 Worn bearings 1 Re time impellers 2 Check mounting alignment and relieve pipe strains 3 Reduce to manufacturer s recommended pressure Exami...

Page 19: ...SB 7 622 Page 18 SECTION 5 MAINTENANCE FIGURE 5 1 PULLER PLATE SK2154...

Page 20: ...SB 7 622 Page 19 FIGURE 5 2 GEAR DRIVEN SK2150...

Page 21: ...SB 7 622 Page 20 FIGURE 5 3 MECHANICAL SEAL INSTALLATION TOOL SK2152...

Page 22: ...SB 7 622 Page 21 FIGURE 5 1 BEARING PRESS TOOL MECHANCIAL SEAL UNITS SK2156 FIGURE 5 4...

Page 23: ...THEY CAN BE REASSEMBLED IN THE SAMEPOSITION IMPELLERS HEADPLATES AND GEARS 4 If the timing gears appear undamaged the gear backlash must be checked to see if the gears can be salvaged A Mount a magnet...

Page 24: ...Blowers with mechanical seals have two wavy washers 28 located between the bearings and the cover on the drive end 7 Remove the socket head cap screws 30 from the drive end bearing cover 29 and remov...

Page 25: ...o the gear headplate 15 Attach fabricated puller late to the gear headplate sing the tapped holes used to secure the bearing retainers 16 Install a gear puller to one f the shafts and attach puller ar...

Page 26: ...e headplate is removed NOTICE Make sure seals are fully seated Use extreme care when installing MECHANICAL SEALS ONLY A Lightly coat the headplate bores with assembly lubricant B Refer to Figure 7 1 I...

Page 27: ...o use blocks in order for the unit to set level Measure the total end clearance using a depth micrometer see Figure 7 2 If total clearance is not within the limits specified in Figure 7 4 page 30 it m...

Page 28: ...1 011 013 TIP TO CASE CLEARANCE B B 006 007 006 009 007 010 FIGURE 7 4 8 Apply a light oil to the drive headplate bearing bore bearing inside diameter and shaft seat Install the spherical roller beari...

Page 29: ...ly by hand when cold under operating conditions the parts expand and the rotors are subject to slight deflection If the clearances are not sufficient the impellers may contact each other or the housin...

Page 30: ...er closer to the gear headplate and remove shims to move the impellers away from the gear headplate FIGURE 7 6 17 INSTALLING THE TIMING GEARS Impellers are held in time by gears which are taper pinned...

Page 31: ...laces at 90 degree intervals as described in the disassembly procedure Item 4 NOTICE If any of the four gear backlash readings are not within the specified limits the gears must be replaced K Reream t...

Page 32: ...ing Retainer to Headplate 16 30 30 16 Screw Mounting Foot to Headplate 30 75 75 21 Screw Headplate to Impeller Case 30 75 75 30 Screw Drive Cover to Headplate 16 30 30 38 Screw Timing Hub to Gear 30 7...

Page 33: ...SB 7 622 Page 32 SECTION 8 PARTS LIST 300GAF810 B Ref Drawing...

Page 34: ...0 22 IMPELLER CASE 1 900883063901 900883064001 900883064101 23 SHAFT ASSEMBLY GROUP 1 GAF81952 GAF81954 GAF81953 SHAFT ASSEMBLY GROUP CONSISTS OF 1 ASSEMBLY SHAFT LONG 1 ASSEMBLY SHAFT SHORT 24 HOUSIN...

Page 35: ...SB 7 622 Page 34 300GAG810 A Ref Drawing...

Page 36: ...CASE 1 900893070101 900893070201 900893070301 23 SHAFT ASSEMBLY GROUP 1 GAG81960 GAG81962 GAG81961 SHAFT ASSEMBLY GROUP CONSISTS OF 1 ASSEMBLY SHAFT LONG 1 ASSEMBLY SHAFT SHORT 24 HOUSING BEARING DRIV...

Page 37: ...SB 7 622 Page 36 300GAH810 A Ref Drawing...

Page 38: ...5EE060 655EE060 655EE060 22 IMPELLER CASE 1 900653021708 910613746808 910613747008 23 SHAFT ASSEMBLY GROUP 1 GAH81968 GAH81970 GAH81969 SHAFT ASSEMBLY GROUP CONSISTS OF 1 ASSEMBLY SHAFT LONG 1 ASSEMBL...

Page 39: ...SB 7 622 Page 38...

Page 40: ...enverProducts com pd blowers gardnerdenver com Gardner Denver Inc 1800 Gardner Expressway Quincy IL 62305 Customer Service Department Telephone 800 682 9868 FAX 217 221 8780 2015 Gardner Denver Inc Li...

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