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Page    11

Publication 4991460001  (May 2000)

4.1

Safety

To avoid the risk of burns, 

do not touch pipework or stand next to

venting valves.

If there is a risk for any reason we recommend the use

of heat resistant gloves/clothing.

For safe use, the maximum speed should not exceed 3000 rpm and the
maximum pressure should not exceed 2.0 bar gauge.Where the operator
will be subject to prolonged exposure to noise, it is recommended ear-
plugs should be provided. Drum International’s own tests show noise
levels for the D9000 to be between 88 to 90 dB(A) at above operating
figures

4.2

Starting  the  compressor

Check that the Power Take Off is 

disengaged

 then start the engine.

NOTE :

The D9000 should not be started against full discharge pressure. Depressurise

by operating the pressure relief valve before starting the D9000 unit.

Set the engine speed to tick over.

Depress the clutch and allow a minimum of 5 seconds for the gears to stop rotating.

Engage the PTO.

SLOWLY release the clutch.

Check that the D9000 is producing air.

Set the engine speed to give a compressor operating speed between 1800 rpm and
3000 rpm as required.

NOTE :

Avoid starting and stopping the compressor against pressure.

Return engine speed to tick over before disengaging the PTO.

  4

OPERATING  INSTRUCTIONS

3.6.4 Silencers.

An outlet silencer is integral with the unit and is situated underneath the compressor.
An inlet silencer is built into the lid assembly.

3.6.5 Discharge filter (not supplied).

Drum can supply an inline micronic discharge filter (Rated at 5 microns)  to remove
contaminants in the discharged air. Filters of this type are essential for use with foodstuffs.
When fitted, discharge filters should be fitted after any valves in the system.

3.6.6 Discharge pipework.

The discharge pipework can reach temperatures of 200 degrees Celsius.
It is recommended that all discharge pipework be guarded and a warning label attached to
warn the operator of the danger of burns.
Combustible material must not come into contact with the discharge pipework.
Where possible the discharge pipework should be isolated from direct transmission of vibra-
tion to the vehicle chassis.

Summary of Contents for DRUM D9000

Page 1: ...D9000 HOOK CLAW COMPRESSOR Installation Operating Maintenance Manual Original Instructions 4991460001 September 2013...

Page 2: ...QUA Doc 1023 Issue 1 26 01 2010...

Page 3: ...3 Alignment 7 3 4 Belt Drive 7 10 3 6 Ancillary Equipment 10 11 4 Operating Instructions 4 1 Safety 11 4 2 Starting the compressor 11 5 Maintenance Instructions 5 1 Routine Maintenance 12 5 2 Drainin...

Page 4: ...sed drive line in accordance with any prevailing safety legislation Never place your fingers into exposed inlet or outlet ports If the rotors are turned even by hand serious injury could result A reli...

Page 5: ...plications Consult your Drum agent for appropriate drives Fig 1 shows a typical D9000 system package which features as standard GRP acoustic enclosure and mounting bracket Integral inlet filter Integr...

Page 6: ...and should be lifted and installed onto the vehicle on its delivery pallet by fork lift truck 2 2 Physical data The overall dimensions of the D9000 are shown in fig 2 720 54 50 10 1 DRIVE SHAFT 10 x 8...

Page 7: ...gurations Figure 3A shows how to identify Right or Left hand units The D9000 unit can be driven from either of the 2 input shafts provided that the direction of rotation of the compressor shafts is co...

Page 8: ...and 3000 rpm for the D9000 is required Consult your Drum agent for an appropriate belt drive 3 2 Mounting The D9000 should be attached to the vehicle chassis via two sections of channel minimum 4 x 2...

Page 9: ...of inclination of the belt drive to the horizontal Required step up ratio standard is 1 78 1 Belt Drive Installation The Belt Arm Assembly must be fitted AFTER the D9000 unit has been fitted to the c...

Page 10: ...A piece of steel tubing may be necessary to go over the stud D Deflection of belt when pressure is applied to Tension Taster C mm 567 667 702 767 782 812 D mm 5 6 6 7 7 0 7 6 7 8 8 1 F N 40 40 40 40...

Page 11: ...be necessary to re align the Power Take Off end pulley by sliding it backwards or forwards on the shaft extension collar after loosening the taper lock bush Re check the pulley alignment Re adjust if...

Page 12: ...e machine Refer to page 13 for replacement details 3 6 3 Check Valve A check valve is fitted into the outlet silencer discharge port to prevent reverse rotation of the unit which can be caused by pres...

Page 13: ...the clutch Check that the D9000 is producing air Set the engine speed to give a compressor operating speed between 1800 rpm and 3000 rpm as required NOTE Avoid starting and stopping the compressor ag...

Page 14: ...d upon intermittent usage of the D9000 unit with total operating time of less than 5 hours day For continuous operation or operation at high temperatures a more frequent and more rigorous service sche...

Page 15: ...elief valve is defective and the test procedure must be stopped immediately The valve must be replaced before running the compressor again Slowly open the gate valve and stop the compressor This proce...

Page 16: ...hine through the inlet port To grease the drive shaft bearing caps it will be necessary to remove the GRP cover plate Fig 11 by unscrewing the 10 socket head screws Two elbow type grease nipples are l...

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