Gardner Denver DRUM D9000 User Manual Download

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D9000
HOOK & CLAW
COMPRESSOR

Installation,
Operating &
Maintenance
Manual

(Original Instructions)

4991460001
September 2013

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Summary of Contents for DRUM D9000

Page 1: ...D9000 HOOK CLAW COMPRESSOR Installation Operating Maintenance Manual Original Instructions 4991460001 September 2013...

Page 2: ...QUA Doc 1023 Issue 1 26 01 2010...

Page 3: ...3 Alignment 7 3 4 Belt Drive 7 10 3 6 Ancillary Equipment 10 11 4 Operating Instructions 4 1 Safety 11 4 2 Starting the compressor 11 5 Maintenance Instructions 5 1 Routine Maintenance 12 5 2 Drainin...

Page 4: ...sed drive line in accordance with any prevailing safety legislation Never place your fingers into exposed inlet or outlet ports If the rotors are turned even by hand serious injury could result A reli...

Page 5: ...plications Consult your Drum agent for appropriate drives Fig 1 shows a typical D9000 system package which features as standard GRP acoustic enclosure and mounting bracket Integral inlet filter Integr...

Page 6: ...and should be lifted and installed onto the vehicle on its delivery pallet by fork lift truck 2 2 Physical data The overall dimensions of the D9000 are shown in fig 2 720 54 50 10 1 DRIVE SHAFT 10 x 8...

Page 7: ...gurations Figure 3A shows how to identify Right or Left hand units The D9000 unit can be driven from either of the 2 input shafts provided that the direction of rotation of the compressor shafts is co...

Page 8: ...and 3000 rpm for the D9000 is required Consult your Drum agent for an appropriate belt drive 3 2 Mounting The D9000 should be attached to the vehicle chassis via two sections of channel minimum 4 x 2...

Page 9: ...of inclination of the belt drive to the horizontal Required step up ratio standard is 1 78 1 Belt Drive Installation The Belt Arm Assembly must be fitted AFTER the D9000 unit has been fitted to the c...

Page 10: ...A piece of steel tubing may be necessary to go over the stud D Deflection of belt when pressure is applied to Tension Taster C mm 567 667 702 767 782 812 D mm 5 6 6 7 7 0 7 6 7 8 8 1 F N 40 40 40 40...

Page 11: ...be necessary to re align the Power Take Off end pulley by sliding it backwards or forwards on the shaft extension collar after loosening the taper lock bush Re check the pulley alignment Re adjust if...

Page 12: ...e machine Refer to page 13 for replacement details 3 6 3 Check Valve A check valve is fitted into the outlet silencer discharge port to prevent reverse rotation of the unit which can be caused by pres...

Page 13: ...the clutch Check that the D9000 is producing air Set the engine speed to give a compressor operating speed between 1800 rpm and 3000 rpm as required NOTE Avoid starting and stopping the compressor ag...

Page 14: ...d upon intermittent usage of the D9000 unit with total operating time of less than 5 hours day For continuous operation or operation at high temperatures a more frequent and more rigorous service sche...

Page 15: ...elief valve is defective and the test procedure must be stopped immediately The valve must be replaced before running the compressor again Slowly open the gate valve and stop the compressor This proce...

Page 16: ...hine through the inlet port To grease the drive shaft bearing caps it will be necessary to remove the GRP cover plate Fig 11 by unscrewing the 10 socket head screws Two elbow type grease nipples are l...

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