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WARRANTY

 

 

GARDNER DENVER

®

 

CDL SERIES CYCLOBLOWER

® 

 

 

GENERAL PROVISIONS AND LIMITATIONS

 

 

Gardner  Denver  (the 

“Company”)  warrants  to each 

original retail purchaser (

“Purchaser”) of its new prod- 

ucts from  the  Company or its  authorized distributor 
that such products are, at  the time of delivery to the 
Purchaser,  made with  good material  and workman- 
ship.  No warranty is made with respect to: 

 

1.  

Any product  which has been repaired or 
altered in such a way, in the Company

’s 

judgment, as to affect the product adversely. 

 

2.  

Any  product  which  has,  in  the  Company

’s 

judgment been subject to negligence, 
accident, improper storage, or improper 
installation or application. 

 

3.  

Any product which has not been operated or 
maintained in  accordance with normal 
practice and with the recommendations of the 
Company. 

 

4.  

Components or  accessories  manufactured, 
warranted and serviced by others. 

5.  

Any reconditioned or prior owned product. 

Claims  for  items  described in  (4)  above  should be 
submitted directly to the manufacturer. 

 

WARRANTY PERIOD

 

 

The  Company

’s obligation under this  warranty  is 

limited to repairing or, at its option, replacing, during 
normal business hours at an authorized service facility 
of the Company, any part which in its judgment proved 
not to be as warranted within the applicable Warranty 
Period as follows. 

 

BARE BLOWERS

 

 

Basic bare blowers, consisting of all parts within, are 
warranted for 12 months from date of initial use or 18 
months from date of shipment to the first purchaser, 
whichever occurs first. 

 

Any disassembly or partial disassembly of the blower, 
or failure to return the 

“unopened” blower per  

Company instructions, will be cause for denial of 
warranty. 

 

OTHER COMPONENTS

 

 

All  other  components are  warranted  for  12  months 
from date of initial use or 18 months from date of ship- 
ment to first purchaser, whichever comes first. 

 

LABOR TRANSPORTATION AND INSPECTION

 

 

The Company will provide labor, by Company repre- 
sentative or authorized service personnel, for repair or 
replacement of any product or part thereof which in the 
Company

’s judgment is proved not  to be as 

warranted.  Labor shall be limited to the amount 
specified in the Company

’s labor rate schedule. 

 

Labor costs in excess of the Company rate schedule 
amounts or labor  provided by  unauthorized service 
personnel is not provided for by this warranty. 

 

All  costs of  transportation of  product, labor or parts 
claimed not  to  be  as  warranted  and,  of  repaired or 
replacement  parts  to  or  from  such  service  facilities 
shall be borne by the Purchaser. The Company may 
require the return of any part claimed not to be as 
warranted  to  one  of  its  facilities  as  designated  by 
Company, transportation prepaid by Purchaser,  to 
establish a claim under this warranty. 

 

Replacement  parts  provided under the terms of  the 
warranty are warranted for the remainder of the 
Warranty Period of the product upon which installed to 
the same extent as if such parts were original  
components thereof. 

 

DISCLAIMER

 

 

THE   FOREGOING   WARRANTY   IS  
EXCLUSIVE AND  IT  IS  EXPRESSLY  AGREED  
THAT,  EXCEPT AS TO TITLE,  THE COMPANY 
MAKES  NO OTHER WARRANTIES, 
EXPRESSED,  IMPLIED  OR  STAT- UTORY, 
INCLUDING ANY IMPLIED WARRANTY OF 
MERCHANTABILITY. 

 

THE REMEDY  PROVIDED  UNDER THIS 
WARRAN- TY  SHALL  BE THE SOLE,  EXCLUSIVE  
AND ONLY REMEDY  AVAILABLE  TO 
PURCHASER  AND IN NO CASE  SHALL  THE  
COMPANY   BE  SUBJECT  TO ANY OTHER 
OBLIGATIONS  OR LIABILITIES. UNDER  NO 
CIRCUMSTANCES  SHALL  THE  COM- PANY  BE 
LIABLE  FOR SPECIAL,  INDIRECT, INCIDENTAL 
OR CONSEQUENTIAL  DAMAGES, EXPENSES, 
LOSSES OR DELAYS  HOWSOEVER CAUSED. 

 

No statement, representation, agreement, or under- 
standing, oral or written, made by any agent, distribu- 
tor, representative,  or employee of  the Company 
which is not contained in this Warranty will be binding 
upon the  Company unless  made in  writing and 
executed by an officer of the Company. 

 

This  warranty  shall not be effective  as  to any  claim 
which is not presented within 30 days after  the date 
upon which the product is claimed not to have been as 
warranted. Any action for breach of this warranty must 
be commenced within one year  after  the  date upon 
which the cause of action occurred. 

 

Any adjustment made pursuant to this warranty shall 
not be construed as  an  admission by the Company 
that any product was not as warranted. 

 

COPYRIGHT

©  

2005 Gardner Denver, Inc. 

Summary of Contents for 5CDL-R Series

Page 1: ...37 1 613 Page 1 PARTS LIST OPERATING AND SERVICE MANUAL BLOWERS VACUUM PUMPS 5CDL R SERIES 37 1 613 Version 05 October 9 2018...

Page 2: ...d distributors provides the finest product support in the blower industry 1 Trained parts technical representatives to assist you in selecting the correct replacement parts 2 Complete inventory of new...

Page 3: ...Synthetic Lubricant Description Part Number 1 Quart 28G23 Case 12Quarts 28G24 5 Gallon Pail 28G25 55 Gallon Drum 28G28 AEON PD Food Grade Synthetic Lubricant Description Part Number 1 Quart 28H97 Case...

Page 4: ...economical operation and minimum downtime Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored Wa...

Page 5: ...4 INDEX 6 LIST OF ILLUSTRATIONS 7 SAFETY PRECAUTIONS 7 INTRODUCTION YOUR KEY TO TROUBLE FREE SERVICE 7 SECTION 1 EQUIPMENT CHECK 7 SECTION 2 INSTALLATION 8 SECTION 3 OPERATION 17 SECTION 4 20 SECTION...

Page 6: ...24 Repair Parts 24 Rotor Shaft Seals 23 Some Common Causes of Blower Failure 24 OPERATING PRINCIPLE 9 OPERATING TEMPERATURE 21 OUTLINE DRAWINGS 15 Safety Devices Check Valve 14 Relief Valve 14 SAFETY...

Page 7: ...22 FIGURE 4 5 DRY TYPE FILTER AND FILTER SILENCER 23 rSECTION 6 DISASSEMBLY FIGURE 6 1 ADAPTOR PLATE 28 FIGURE 6 2 BEARING PRESS PLATE 28 FIGURE 6 3 SPANNER WRENCH 28 FIGURE 6 4 28 FIGURE 6 5 29 FIGU...

Page 8: ...has been relieved Electrical shock can and may be fatal Blower unit must be grounded in accordance with the National Electrical Code A ground jumper equal to the size of the equipment ground conductor...

Page 9: ...y equipment necessary to protect personnel against hazards involved in installation and operation of this equipment in the system or facility STORAGE Your Gardner Denver Blower was packaged at the fac...

Page 10: ...e the cavities cross the discharge port completing the cycle The cycle occurs twice each revolution of the main bearing rotor and is continuous CONSTRUCTION All models of the 5CDL Series CycloBlower a...

Page 11: ...design cannot be given because of varying conditions If necessary use shims under feet for leveling to prevent distortion when foundation bolts are tightened After installation on the foundation is co...

Page 12: ...k shaft and coupling bore for burrs Polish the shaft and bore if necessary for proper fit Fit keys to keyways Check coupling alignment Exact alignment will vary with the type of couplings however it i...

Page 13: ...hould be positioned as close as possible to the drive cover This will reduce the overhung load and extend the bearing life On direct connected units alignment and lubrication of the couplings to speci...

Page 14: ...37 1 613 Page 13 FIGURE 2 3 BELT DRIVE OVERHUNG LOAD CALCULATIONS...

Page 15: ...bove maximum differential pressure rating of the blower for pressure service NOTICE Relief valves should be placed as close as possible to the blower inlet port vacuum operation or discharge port pres...

Page 16: ...t be provided near the blower discharge to indicate operation pressure If noise level is a factor a discharge silencer should be used The discharge line should be as straight as possible Where bends a...

Page 17: ...37 1 613 Page 16 TOP INLET MAIN ROTOR DRIVE FIGURE 2 4 OUTLINE DIMENSIONS...

Page 18: ...303CBH800 5CDL9R 414 30 0 17 25 24 87 304CBH800 5CDL13R 459 34 4 21 25 28 87 305CBH800 MODEL E Inches F INLET DISCHARGE 5CDL5R 15 28 3 FLANGE 7 1 2 O D 4 HOLES 5 8 11 UNC TAP 6 B C 5CDL9R 15 25 5 FLA...

Page 19: ...ATINGS Maintain a close check for severe vibrations unusual noise leaks and undue heating The blower will gradually heat up due to compression but after a reasonable length of time temperature will st...

Page 20: ...d on standard atmospheric discharge An accurate vacuum gauge and vacuum relief valve must be used as close to the blower inlet as possible Wet vacuum service employs a suitable liquid normally water i...

Page 21: ...ny size machine is shown in Error Reference source not found DO NOT EXCEED THIS Liquid Rate GPM 5CDL5 5CDL9 5CDL13 1 1 4 2 1 4 3 1 2 FIGURE 3 3 LIQUID RATE In applications where liquid carry over from...

Page 22: ...speed at given pressures or vacuums are listed in Figure 3 6 as speed is reduced pressure or vacuum must also be reduced EXAMPLE Using a 5CDL5 blower operating against 18 PSIG minimum allowable speed...

Page 23: ...ry before restarting Do not operate a blower which is noisy vibrating or heating excessively Models Minimum Speed RPM Dry Pressure Up To 15 PSIG 18 PSIG 20 PSIG 5CDL5 5CDL9 5CDL13 1900 1780 1625 2700...

Page 24: ...s which lead to premature failure 4 Be sure adequate drive guards are in place to protect the operator from severe personal injury from incidental contact 5 Check the unit for proper lubrication Prope...

Page 25: ...the sumps Do not operate before adding lubricant LUBRICATION INSTRUCTIONS Oil is add through the oil fill hole at the top of each bearing carrier Check the oil level at both ends of the blower daily...

Page 26: ...when the machine is not operating Run the blower for one hour Shut off the blower and drain the lubricant completely Refill the blower with the new lubricant MAINTENANCE AIR FILTERS AND FILTER SILENCE...

Page 27: ...nto the oil Upside down installation will result in heavy oil carryover 5 Replace the cover and tighten wing nut securely 6 Make sure all connections to the air filter are tight FIGURE 4 4 OIL WETTED...

Page 28: ...carrier The grooved end of the spacer and the shaft seal bore have a close fit when cold When the blower reaches operating temperature for the first time the babbitt embeds slightly into the grooves f...

Page 29: ...ds sway from the blower inlet and discharge ports 5 Check tightness of all screws and bolts SOME COMMON CAUSES OF BLOWER FAILURE 1 Poor air filter maintenance or incorrect selection 2 Inadequate lubri...

Page 30: ...37 1 613 Page 29 SECTION 5 PARTS LIST FOR LIST OF PARTS SEE PAGES 30 31 301CBH810 00 Ref Drawing...

Page 31: ...ft 4 8500388 8500388 8500388 16 Mounting Pad 1 8500031 8500031 8500031 17 Shim Housing 1 8500023 8500023 8500023 18 Shim Housing Set 1 300CBH732 300CBH732 300CBH732 20 Gasket Cover 2 8500015 8500015 8...

Page 32: ...Models 5CDL13R Part No 42 Washer 4 95U3 95U3 95U3 43 Lockwasher 68 95B3 95B3 95B3 44 Gasket Seal Adaptor 1 8500144 8500144 8500144 45 Pin Timing 1 8504125 8504125 8504125 46 Bushing Timing 1 8504126 8...

Page 33: ...2 50Z9 Screw Socket Head Lock 4 75P12N Screw Socket Head Lock 9 75P6N Screw Socket Head Lock 11 75P57N Timing Washer 5 95W48 Seal Adaptor Gasket 1 8500144 Screw Socket Head Cap 1 75LM12N Washer 1 95W1...

Page 34: ...Rotor Shaft 4 300CBH732 300CBH732 300CBH732 16 Mounting Pad 1 8500031 8500031 8500031 17 Shim Housing 1 8500023 8500023 8500023 18 Shim Housing Set 1 300CBH732 300CBH732 300CBH732 20 Gasket Cover 2 8...

Page 35: ...Gasket Seal Adaptor 1 8500144 8500144 8500144 45 Pin Timing 1 8504125 8504125 8504125 46 Bushing Timing 1 8504126 8504126 8504126 47 Washer 1 95W17 95W17 95W17 48 Screw Socket Head Lock 1 75LM12N 75L...

Page 36: ...ring Locknut 2 50Z9 Screw Socket Head Lock 4 75P12P Screw Socket Head Lock 9 75P6N Screw Socket Head Lock 11 75P57P Timing Washer 5 95W48 Seal Adaptor Gasket 1 8500144 Screw Socket Head Cap 1 75LM12P...

Page 37: ...ear hub and pinion gear Pulling directly on pinion teeth will damage teeth making timing difficult and will cause gear wear Pulling directly on the gear hub flange will distort the flange causing gear...

Page 38: ...to that shown in FIGURE6 3 should be made to prevent damaging the lock nuts This wrench is especially useful at assembly in saving time and more important assures proper tightening of the nuts 7 Remov...

Page 39: ...lamp plate bearing locknut and bearing clamp plates See FIGURE 8 9 Rig the plate shown in FIGURE6 2 page 33 and the puller as shown in FIGURE6 9 and press the rotor shaft through the bearings Use a sh...

Page 40: ...37 1 613 Page 39 FIGURE 6 10 FIGURE 6 11 JACK SCREWS...

Page 41: ...n of the lip seals into the bearing carriers was the first step in the assembly process On the R Series the Impro seals are not installed into the bearing carriers until after the rotors have been ass...

Page 42: ...re 7 1 page38 of the carrier Engage the dowel pins 36 with matching holes in the carrier with care Tighten the carrier to housing screws 40 43 evenly so the dowel pins will not be damaged 4 Be sure th...

Page 43: ...e shaft shim set is determined as outlined in Steps 5 thru 8 5 The angular contact bearings 24 must be assembled as shown in FIGURE 7 7 to assure a fixed bearing The marked face of the inner bearing i...

Page 44: ...To give proper rotor end clearance at both inlet and discharge ends referred to as total end clearance the distance between the face of the bearing carriers must be equal to the rotor length plus both...

Page 45: ...Figure 7 11 and lower the carrier suspended plumb in place on the housing Be careful not to damage I D of the shaft seal by the shaft exten sion Be sure there are no shaft shims in place during this...

Page 46: ...crometer FIGURE 7 15 page 43 mea sure the thickness of shaft shim sets established in Steps 5 thru 8 Be sure shims are clean of dirt and oil for true measurement 16 Check the end of the bearing spacer...

Page 47: ...ether When the first bearing is flush with the top face of the bore the second bearing may be started Tighten nuts on the jack screws evenly to prevent cocking of the bearings on the shaft and in the...

Page 48: ...bearing solidly in the bore and the bearing retainer nuts are tight which clamp shims and bearing spacer solid against the end of the rotor Step 18 If clearance is too close remove the discharge end...

Page 49: ...extension and bore with oil Slide the bearing 25 over the shaft Assemble the press plate as shown in FIGURE 7 46 page 36 and press bearings in place solidly against the bear ing spacer Tighten nuts on...

Page 50: ...in a clockwise position from the bracket The gear has a 3 8 16 tapped hole for indicator support When the indicator is mounted hold the gear from rotating and with a wrench in one of the hub retainer...

Page 51: ...he interlobe clearance is divided with 2 3 on the discharge side and 1 3 on the suction side Hold the gear from turning Move the shaft counterclockwise with a wrench just enough to obtain 2 3 of the i...

Page 52: ...flat washer 47 in the end of the pin and draw up tight To remove the bushing from the gear first loosen and remove four 4 socket head cap screws then remove No 8 32 screw and flat washer Install a 1...

Page 53: ...s judgment is proved not to be as warranted Labor shall be limited to the amount specified in the Company slabor rate schedule Labor costs in excess of the Company rate schedule amounts or labor provi...

Page 54: ...For additional information contact your local representative or Gardner Denver Compressor Division 1800 Gardner Expressway Quincy Illinois 62305 Phone 800 682 9868 Fax 217 221 8780 E mail pd blowers...

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