If you feel confident that you do not need to read through these instructions, see page 2…. January 09
Detailed instructions with diagrams:….
Channels will come short of ends of
sheeting by 10 - 15mm on all panels
Basic overview
of what I am trying to achieve…
“For those of us who do not like reading instructions….”
Rib
Pan
(F) Channels with
cutouts (as shown).
Note that the cutouts go to the inside of the panel to
allow easy fitment of end walls on assembly
Inside
Outside
1
: Front Wall
If you choose to vary from these instructions your warranty will be impaired.
Pg 2
Hing
e
Hing
e
Spacer
Channel
Door jamb on inside
Drawings are diagrammatic and
are not necessarily to detail.
Just join the sheets together and fit the channels to the top and bottom of the sheets as a
framing to make 4 walls and the roof. Follow these basic steps:….
1. Front Wall:
Layout (D) door with the 715mm sheet attached. Cap the sheet with (F) chan-
nels (2 sided cutout - Top and 1 sided cutout - bottom). Protrude the channels out past the
door. Fit (C) Corner door jamb with channel facing down approx 10mm past end of channels .
Use (H) Door spacers to make sure door fits gap OK (they sit on top of the jambs) Drill & Fix
(Rivet or screw) at every 2nd rib. Attach door spacer at each end thru door jambs and chan-
nels. 3 fixings underneath into sheeting pan and door jambs top and bottom. Fit padbolt.
2.
Back:
Join 2 (A) 1830mm Sheets together. Cap with (F) Channels and fix thru every 2nd rib
and at least 1 fixing per sheet thru the back of the channel into the pan of the sheeting.
More
in high wind areas.
3.
Roof
:
Join 2 (B) 1200mm Sheets together. Cap with (E) 1515mm Channels. Fix @ every 2nd rib. Attach (G)
1200 “L”s to ribs at each end of sheeting at corners and 600mm apart in between.
4.
End walls
: Join 1 & 1/2 (A) sheets together. Cap with (E) 1065mm channels and fix at corners and every
2nd rib in between. 2 -3 fixings up underneath into pan of sheeting, top and Bottom. Now the other end.
5.
Assembly
: You have now made up your panels. It’s just, Join the corners and put the roof on! Make sure
you have at least 6 fixings down each corner when you join the walls. Fix one side of the roof on thru the
(G) “L” into the top channel on one end wall approx 500mm apart. Check overhang and fix to the other end
wall. You now need to fix down thru every 2nd pan in the roof into the top channels on the front and back
walls.
More in high wind areas.
Please make sure that you have removed all swarf filings as the rust spots
that they produce may hinder any warranty claims.
Generally most fixings are spaced at 300mm apart
Keep fixings in the pans as close to the ribs as possible for added strength.
Ribs will always protrude to the outside of the shed.
Extra
internal fixings is strongly recommended in high wind areas.
You will need:
(C) Corner door jamb
(D) Pre-hinged door and sheet
(F)
1
top and
1
bottom Channel
(H) 2 x Door spacers
To hinge the door on the opposite
side - simply put the top channel on
the bottom and bottom on top.
Fix through top and bottom of
channels into Door jamb & spacer
(D)
A.Slip (C) Corner door jamb
under door as shown. Use (H)
door spacer to determine the
correct opening size by placing
on the bottom flange of the door
jambs. Then fit (F) channels to
tops and bottoms of sheeting.
(H)
B.
Outside:
Fix channel at corners
and every 2nd rib between and
thru door jambs and spacer
C.
Inside
: One fixing per sheet at
each end up thru channel under-
side and thru door jambs/spacer
D. Fit padbolt to the
outside of door.
Note: Higher side of
channel goes to inside of shed
(H)
If you feel confident that you do not need to read through these instructions, see page 2…. January 09
2: Back Wall
(A)
(F)
(F)
(E)
(E)
(G)
(G)
(B)
(A)
A. Join 1 & 1/2 (A) sheets together thru overlapping ribs.
B. Cap sheeting with (E) 1065mm channels.
C. Fix the channels at the corners and every 2nd rib in between.
D. 3 fixings up underneath thru channel into pan of sheet
E.
Perform the same again for the other end
.
4: End Walls
A. Join 2 (B) 1200mm sheets together
same as the back.
B. Cap sheeting with (E) 1515mm
channels.
C. Fix the channels every 2nd rib but
not the corners at this stage
D. Place the short flange of the “L” on
top of the rib at 1 end. Make sure
ends are flush with sheeting and
put
1
fixing in the centre to hold
the “L”. Fix the corners thru the
channels and
1
more between the
corner and the centre fixing. Per-
form the same at the other end. 5
fixings ea “L”
You need:
2 x (A) 1830 full Sheets
2 x (A) 1/2 Sheets
4 x (E) 1065 Channels
Door Brace Kit
A. The Door braces can be fitted now or after
you have assembled your shed.
B. Tuck one end of the “Z” between the bot-
tom channel of the
inside
of the door and
the sheet. Do the same at the top overlap-
ping in the centre behind the padbolt. If you
have a locking “T” handle you will have to
run the “Z”s the opposite way to the dia-
gram.
C. Fix the “Z”s at the ends and in the centre to
the channel it is tucked under and thru the
overlap in the centre. 2 or 3 more rivets will
be required thru the door sheeting into the
“Z”, but they will need to be fixed through
from the outside of the
door for neater appear-
ance.
D. You may need to cut or
bend the flange at the bot-
tom and top of the “Z” if
it catches on door jamb
when opening or closing.
Padbolt
“Z” Brace
If you choose to vary from these instructions your warranty will be impaired.
Pg 3
3: Roof
Inside
Channels will end
10 - 15 mm short
of sheeting
You need:
2 x (F) Channels
2 x (A) Sheets
A. Join 2 (A) sheets together with
2 fixings thru the overlapping
ribs making sure the ends of the
sheets are flush.
B. Cap sheeting with (F) channels
putting the cutouts top and bot-
tom same as the front wall.
C. Fix the channels thru the end
ribs and every 2nd rib between.
D. Make sure you put at least 1
fixing per sheet up thru the un-
derside of the channel into the
pan of the sheet.
You need:
2 x (E) Channels
2 x (B) 1200 Sheets
2 x (G) “L”s
