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11

Setting process 

1

Turn OFF the power and connect the encoder and all safety equipment.

The controller memorises the encoder type by power-up.

2

Set DIP10 in ON position and turn the power ON. Activate setting by pressing OPEN + STOP for about 10 sec until the 

red LED FAIL (PCB) starts with 2 short flashes 

ATTENTION: Switching DIP10 to ON position and back to OFF will reset to mechanical standard with ONLY PNE edge 

type.

3

First press the CLOSE button to the desired down limit position.

Note: if door is moving in the wrong direction the 2 phases on the mains connection must be interchanged.

(Alternatively choose the special phases interchange function by pressing OPEN + STOP for 20 sec. - Yellow LED SPE-

ED/SER confirming with 1 sec.)

4

Press STOP to set the down limit position. Yellow LED SPEED/SER confirming with 1 sec

5

Press OPEN to the desired UP limit position.

By open position you can adjust the UP limit position finely by running OPEN and CLOSE, but first operation must be in 

OPEN direction for minimum 2 sec.

6

Press STOP button to save the UP limit position, encoder direction, 

edge type and photo

Yellow LED SPEED/SER confirming with 1 sec

7

Limits are now adjusted and edge type and photo circuit are set.

Check that the safety edge and photo functions are working as expected.

Yellow LED CONF./SER. (PCB)

Fixed light

Service needed (open 

counts reached)

1 sec. flash

Confirming setting process

Green LED POWER (PCB)

Fixed light

The controller is powed

Red LED CIRCUIT ERROR (PCB)

Fixed light

PCB circuit error fail

Red LED FAIL (PCB)

Fixed light

If Photo or Edge is activated 

when CLOSE pushbutton is 

activated

1 short flashes

No answer from encoder. 

Check RS485

1 long flash

Auto close setting active

2 short flashes

Limits, edge and photo not 

learned

2 long flashes

Force control (speed) not 

learned

3 long flashes

Door stopped by force control

4 short flashes

Calculation failure (e.g. both 

limits the same)

4 long flashes

Door stopped by runtime

5 long flashes

Door stopped by force control 

wear

6 long flashes

Tacho failure – pulses missing

7 short flashes

Encoder position out of learned 

area. (Reset by power up or 

resetting)

8 short flashes

Kostal encoder – Power 

failure.

Continues long

flashes

Fail state PNE edge monito-

ring. Check impuls by floor 

missing.

Yellow LED STOP (PCB)

Fixed light

Stop activated or both limits 

are active

1 long flash

Safety chain activated

2 long flashes

Photo – safety test failed.

3 long flashes

Safety edge – safety test failed.

4 long flashes

Stop circuit – safety test failed.

5 long flashes

Safety chain – safety test failed

6 long flashes

EEPROM failure. Elec. Counter 

or position counter by force 

control

7 long flashes

EEPROM failure. Powerup 

failure

8 long flashes

Welded contactor fail

9 long flashes

Internal watchdog timeout.

10 long flashes

Main processor crystal fail

5.2 LED GUIDANCE

5.1 PROGRAMMING WITH ELECTRONIC LIMIT SWITCH

ATTENTION

: to let the safeties work, these must be connected 

before

 starting the control unit setup. 

Summary of Contents for QC400

Page 1: ...PANTONE 302C RAL 5000 C 100 M 30 Y 0 K 50 PCB VERSION 7 0217 R1717 VERSION SOFTWARE V05_00 QC400 Automatic control unit for three single phase motors with digital or mechanical limits...

Page 2: ......

Page 3: ...reparation or a maintenance job is required KEEP THIS INSTRUCTIONS Warning it is highly recommended to activate the impulsive mode only after having completed the set up and adjustments of the contro...

Page 4: ...mS when not 50 duty cycle Photo input X6 9 10 11 12 Photo 24 VDC e g self contain photo cell Performance level C Category 2 Electronic limits RS485 Data Data terminated with 120 Ohm Designed for Dalm...

Page 5: ...CAL LIMIT SWITCHES CLOSE LIMIT OPEN LIMIT CL OL COM S4 STOP BUTTON CLOSE BUTTON S2 OPTION SWITCH CONN BROWN GREEN WHITE QCLSM PLUG IN TRAFFIC LIGHT OPEN CLOSE PUSHBUTTON BOX PNE 8k2 YOU MUST CONNECT O...

Page 6: ...and put at risk the safety of the installer If you need to disconnect the power cable and then to reconnect it or change the control unit wiring sequence you HAVE TO connect the wires properly restor...

Page 7: ...d the auto close time is adjusted back to 15 Sec Auto closing time is remembered after power OFF Auto closing can also be disabled with a switch connected to X16 connector E When DIP4 is in ON positio...

Page 8: ...t the QC400 with a motor with mechanical limits set the DIP10 on S3 in OFF See 4 1 PROGRAMMING 1 GREY OPEN LIMIT SWITCH 2 GREEN OPEN BUTTON Micro on motor limit switch 3 WHITE SAFETY 4 YELLOW CLOSE BU...

Page 9: ...1 sec 7 Limits are now adjusted and edge type and photo circuit are memorised Check that the safety functions are working as expected ATTENTION moving DIP10 to ON position and back to OFF will reset...

Page 10: ...safety of peo ple and or things In order to connect the QC400 with a motor with electronic limit switch 1 Remove the 3pins white terminal from the cable our part FLCE31W012 Fig 1 2 Peel the 3 wires a...

Page 11: ...ing setting process Green LED POWER PCB Fixed light The controller is powed Red LED CIRCUIT ERROR PCB Fixed light PCB circuit error fail Red LED FAIL PCB Fixed light If Photo or Edge is activated when...

Page 12: ...ON 20 ms before motor contactor is turned OFF for activating the brake a brief time before motor stops 7 FLASHING LIGHT CONNECTIONS only for 3phase power supply 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 X5...

Page 13: ...onnected Pin 4 connected to board 24V after stop circuits Pin 5 connected to GND on board supply Pin 6 connected to 24 power on board supply Pin 7 10 Not connected NOTE the entrance GO terminals 11 12...

Page 14: ...X5 11 12 DIP7 ON Go function when photo safety is connected to controller When Door is not open or closed the door will do opposite of last When door is open the door will start closing When door is...

Page 15: ...15...

Page 16: ...0119 Gaposa srl via Ete 90 63900 Fermo Italy T 39 0734 220701 F 39 0734 226389 info gaposa com www gaposa com...

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