page 2 - GVO1515
Door Assembly
Parts needed:
d.
Door sheet
g.
Door sides
i.
Door tops & Bottoms
l.
door strap
o.
hinges
Method:
Rivets are better for door assembly
1. Attach (j) door top & bottom to (d) door sheet @ centre ribs only
2. Attach (g) door sides to (d) sheet through (i) @ 4 corners
3. Attach (l) door strap in centre of door sheet slipping under (g) fixing
to sheet ribs and door sides
4. Attach hinges (o) approx 150mm from top and bottom of door
through (g) sides. Fixing should be centred on (g).
5. turn your door over and fix 4 corners thru all “U” channels.
Hanging the Door
Parts needed:
- The door you have just made
c.
2 x narrow sheets
k.
2 x “Z” door jambs
Method:
1. Attach (k) 1980mm “Z”s to narrow sheets (c) on the rib with
the narrow pan.
2. Lay the premade door face down on 1 of the narrow
sheets approx 30mm up from bottom and down from top
3. Check door is centralised on the sheet (top & Bottom). fix
hinges through side of “Z” door jamb (k).
Drawings are diagrammatic and are not
necessarily to detail.
If you choose to vary from these instructions your warranty will be impaired.
Front wall assembly
Parts needed:
- The pre-hung door you have just completed
and 1 padbolt
e.
2 x 1515mm “U” channels
h.
2 x 793mm door spacers
K.
1 x “Z” corner door jamb (Has “U”
channel attached)
Method:
1. Lay down door with the sheet attached
and the corner door jamb (“Z” with the
“U” attached) as shown
2. Cap the sheets with (e) 1515 channels.
Channels will end short of sheeting and
corner door jamb by 10 - 15mm.
Higher
side of channel to inside.
3. Attach the (e) 1515 channels to top and
bottom of corner door jamb using (h)
Door spacers to make sure door fits gap
OK (they sit on top of the “Z” jambs).
4. Drill & Fix (Rivet or screw) channels at eve-
ry
2nd
rib down thru the top.
5. Attach door spacer at each end thru “Z” door jambs and channels.
6. 3 fixings
underneath
thru channels into sheeting pan & top and bottom of (g) door spacers
& “Z”s
7. Fit the padbolt to door strap on the outside door using wide flange rivets supplied (or
screws).
(e)
(h)
(h)
(l)
(e)
(j)
